Sustainability Journal (MDPI)
2009 | 1,010,498,008 words
Sustainability is an international, open-access, peer-reviewed journal focused on all aspects of sustainability—environmental, social, economic, technical, and cultural. Publishing semimonthly, it welcomes research from natural and applied sciences, engineering, social sciences, and humanities, encouraging detailed experimental and methodological r...
Integrated Management of Industrial Wastewater in the Food Sector
Mona A. Abdel-Fatah
Chemical Engineering and Pilot Plant Department, Engineering and Renewable Energy Research Institute, National Research Centre (NRC), 33 El-Bohooth St., Giza 12622, Egypt
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Year: 2023 | Doi: 10.3390/su152316193
Copyright (license): Creative Commons Attribution 4.0 International (CC BY 4.0) license.
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[Summary: This page presents an overview of an article on integrated management of industrial wastewater in the food sector. It highlights the global challenge of food waste and wastewater management, emphasizing the need for resource recovery and economic value improvement. The review covers various wastewater treatment processes and future research directions.]
Citation: Abdel-Fatah, M.A Integrated Management of Industrial Wastewater in the Food Sector Sustainability 2023 , 15 , 16193 https://doi.org/10.3390/ su 152316193 Academic Editors: Giovanni De Feo and Agostina Chiavola Received: 27 August 2023 Revised: 15 October 2023 Accepted: 14 November 2023 Published: 22 November 2023 Copyright: © 2023 by the author Licensee MDPI, Basel, Switzerland This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/) sustainability Review Integrated Management of Industrial Wastewater in the Food Sector Mona A. Abdel-Fatah Chemical Engineering and Pilot Plant Department, Engineering and Renewable Energy Research Institute, National Research Centre (NRC), 33 El-Bohooth St., Giza 12622, Egypt; monaamin 46@gmail.com Abstract: In 2019, a staggering 931 million tons of food went to waste, which is equal to about 17% of all the food available in stores. Dealing with this waste and managing wastewater from various industries will be among the world’s top challenges soon. This is because the global population is expected to grow to around 9 billion people by 2050. Food processing effluent is characterized by valuable material in considerable concentrations, including proteins and lipids with low concentrations of heavy metals and toxicants. Developing an integrated management system for food-processing wastewater should focus on recovering abundant resources, improving the economic value of the process, and mitigating the organic contaminant in the food-processing effluent. This state-of-theart will review the wastewater management processes of the food processing industry. The latest wastewater treatment processes in different food processing sectors will be reviewed. This review will encompass various physicochemical treatment and recovery techniques, such as precipitation, membrane technology, solvent extraction, foam fractionation, adsorption, and aqueous two-phase systems. Additionally, it will delve into bio-treatment processes that leverage microorganisms and/or enzymes to utilize nutrients found in food-processing wastewater as cost-effective substrates for the production of valuable products. This includes a detailed examination of microalga biomass production within wastewater treatment systems. Finally, the review will put forward future research directions aimed at integrating the principles of the circular economy and developing comprehensive food-processing wastewater management systems Keywords: integrated management; food sector; industrial wastewater; sustainable; circular economy 1. Introduction The shortage of potable water resources may lead to several problems, including deaths and health-related issues [ 1 , 2 ]. Globally, 2.2 billion individuals lack access to safe drinking water, including 884 million who lack essential water services [ 3 ]. In some cities, such as New Delhi, India, there is a massive shortage of water for the inhabitants, leading to deadly competition over limited water resources [ 4 ]. The global population is projected to grow to around 9 billion people by 2050. This underscores the urgency of addressing food waste and wastewater management to meet the needs of a growing population [ 1 – 8 ]. Considering the increasing demand for water due to the steady increase in world population and the industrial use of water, reusing water is vital to maintain water resources and to cope with the world’s economic growth [ 5 ]. The circular economy concept should be implemented in water usage by considering restricted regulations for wastewater discharge to protect natural water reserves. Wastewater reuse schemes should be developed and implemented in all the industrial sectors; nevertheless, more work and development are still needed to ensure sustainable water utilization practices through cost-effective technologies for wastewater treatment [ 6 ]. The food industry is a large water consumer. The amount of water used varies considerably in the food and beverages industry according to the nature of the sector, process parameters, unit size, and cleaning process used [ 7 ]. Wastewater generated in the Sustainability 2023 , 15 , 16193. https://doi.org/10.3390/su 152316193 https://www.mdpi.com/journal/sustainability
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[Summary: This page discusses water consumption in the food industry and strategies to minimize it, including using less water-intensive technologies, reducing uncontrolled water usage, and recycling water. It also mentions companies like Coca-Cola and Heineken reusing treated water and highlights the toxicity of food industry wastewater. The need for tailored wastewater management approaches is emphasized.]
Sustainability 2023 , 15 , 16193 2 of 48 food industry may result from processing units, rinsing and cleaning activities, forming byproduct formation streams, including solid and liquid waste [ 8 ]. The appropriate water resources and reusing technologies can be selected by evaluating each process’s water needs and characteristics. Three different approaches can be implemented to minimize water consumption in the food industry [ 9 ]: • Using production technologies that consume less water • Decreasing uncontrolled water usage by implementing spray nozzles and reducing leaks • Recycling/reusing water efficiently A practical water use reduction strategy can be achieved by recycling and reusing the treated water and recovering valuable materials. Achieving such a strategy requires implementing efficient wastewater treatment methods. Due to the negative perception of using treated water and the possible contamination risk, the concept of circular water use is still not implemented in the food industry [ 10 , 11 ]. Figure 1 illustrates the water consumption by percentage in different sectors of the food industry. Water consumption in industrial food units is affected by many factors, including plant capacity, the manufacturing process, equipment, cleaning operations, and end products. About 4 trillion m 3 is needed, while the freshwater available for these activities is only about 0.01 trillion m 3 , which may increase water scarcity [ 12 , 13 ]. With limited water resources, unconventional water resources such as wastewater, rainwater, and saline water must be considered [ 14 , 15 ]. Around 20% of global water consumption is associated with industrial applications, and this is expected to increase annually [ 16 ]. Sustainability 2023 , 15 , x FOR PEER REVIEW 2 of 50 The food industry is a large water consumer. The amount of water used varies considerably in the food and beverages industry according to the nature of the sector, process parameters, unit size, and cleaning process used [7]. Wastewater generated in the food industry may result from processing units, rinsing and cleaning activities, forming byproduct formation streams, including solid and liquid waste [8]. The appropriate water resources and reusing technologies can be selected by evaluating each process’s water needs and characteristics. Three di ff erent approaches can be implemented to minimize water consumption in the food industry [9]: • Using production technologies that consume less water. • Decreasing uncontrolled water usage by implementing spray nozzles and reducing leaks. • Recycling/reusing water e ffi ciently. A practical water use reduction strategy can be achieved by recycling and reusing the treated water and recovering valuable materials. Achieving such a strategy requires implementing e ffi cient wastewater treatment methods. Due to the negative perception of using treated water and the possible contamination risk, the concept of circular water use is still not implemented in the food industry [10,11]. Figure 1 illustrates the water consumption by percentage in di ff erent sectors of the food industry. Water consumption in industrial food units is a ff ected by many factors, including plant capacity, the manufacturing process, equipment, cleaning operations, and end products. About 4 trillion m 3 is needed, while the freshwater available for these activities is only about 0.01 trillion m 3, which may increase water scarcity [12,13]. With limited water resources, unconventional water resources such as wastewater, rainwater, and saline water must be considered [14,15]. Around 20% of global water consumption is associated with industrial applications, and this is expected to increase annually [16]. Figure 1. The nominal percentage of water consumed in di ff erent food industry sectors [12]. Water reuse is signi fi cant for legislative requirements, and it strengthens corporate social responsibility and reputation. Several global companies such as Coca-Cola and Heineken have taken the initiative to reuse treated water. Coca-Cola produces around 804 billion liters of wastewater annually; 173 billion liters are reused. The reuse of this large amount helped the company to meet governmental requirements. Heineken is working on a promising plan to reuse 100% of brewery wastewater by 2030 [17]. Wastewater from the food industry can be toxic to aquatic life, containing organic content 10–100 times that found in domestic water [18]. Due to the versatility of food industries, it is hard to develop one single management method for all the di ff erent pro- Figure 1. The nominal percentage of water consumed in different food industry sectors [ 12 ]. Water reuse is significant for legislative requirements, and it strengthens corporate social responsibility and reputation. Several global companies such as Coca-Cola and Heineken have taken the initiative to reuse treated water. Coca-Cola produces around 804 billion liters of wastewater annually; 173 billion liters are reused. The reuse of this large amount helped the company to meet governmental requirements. Heineken is working on a promising plan to reuse 100% of brewery wastewater by 2030 [ 17 ]. Wastewater from the food industry can be toxic to aquatic life, containing organic content 10–100 times that found in domestic water [ 18 ]. Due to the versatility of food industries, it is hard to develop one single management method for all the different processing units. The optimum wastewater management approach and treatment method should be chosen based on the food-processing process’s nature and the discharged effluent’s
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[Summary: This page emphasizes the importance of efficient wastewater treatment methods for water reuse in the food industry. It highlights the circular economy framework for wastewater management, focusing on reusing and recycling water and other valuable resources. The need for integrated wastewater management to reduce environmental harm is also discussed.]
Sustainability 2023 , 15 , 16193 3 of 48 characteristics [ 19 ]. Water is needed in the food industry for process uses and non-process uses. The process uses include any water used as a raw material In contrast, the non-process uses include water consumed for washing, cooling, and heating [ 20 ]. The non-process uses of water represent the central portion of water use in the food industry [ 21 ]. Since water does not significantly impact the raw material or final product within the process uses, wastewater can be used as a sustainable water resource in the food industry after applying efficient treatment and management methods [ 22 , 23 ]. Regarding wastewater creation, management, and recycling in the beverage and food industry, the proficiency of commonly employed technologies for wastewater treatment, including the financial and environmental consequences, will be discussed taking into consideration the following characteristics: (i) legislative necessities regulating the reuse of water, guidelines, and prospective applications of recycled water; (ii) wastewater treatment technologies evaluation, including combining several treatment methods; and (iii) resources recovery during wastewater treatment The wastewater generated from non-process uses usually has a high loading of COD, BOD 5 , organic contaminants, suspended solids, nutrients such as N 2 and P, solvents, and ions [ 24 ]. The circular economy is an interesting framework for wastewater management in the food industry based on reusing and recycling water and other valuable resources [ 25 – 28 ]. The circular economy supports sustainable development in all processrelated activities [ 29 ]. New methods such as mathematical modeling/optimization and pinch analysis are developed for the sustainable management of resources [ 30 – 33 ]. The primary goal of the circular economy is to develop process integration methods, including redesigning industrial operations to optimize resource management [ 34 ]. To implement the optimum wastewater management method, the process data must be considered, including water requirements, operational flow diagram, characteristics and amount of wastewater generated, and feasible methods of wastewater treatment considering the operating conditions. The previous discussion clearly shows the urgent need to develop integrated wastewater management for different industrial applications to reduce environmental harm A significant aspect of these challenges is the substantial water consumption by industries such as food processing, which places a strain on our limited sources of clean drinking water. Notably, the food-processing industry is a major contributor to freshwater use. In response, scientists and engineers are actively engaged in developing innovative approaches to enhance wastewater management One distinctive aspect of this work is its focus on the valuable components present in food-processing effluent, notably proteins and lipids, alongside low concentrations of heavy metals and toxicants. This integrated approach seeks to harness these valuable resources, thereby elevating the economic viability of the food-processing process. Importantly, this approach aims to address both economic and environmental concerns associated with food-processing effluent The focus of this state-of-the-art will be the integrated management of industrial wastewater in the food sector. This paper will review the water consumption and wastewater generation in several food-processing industries and the operating conditions. This paper will discuss the choice of the optimum integrated wastewater management system considering water consumption, sustainable food production, and environmental protection, as shown in Figure 2 .
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[Summary: This page presents a figure illustrating the interconnection between water demand, environmental protection, and enhancing food productivity. It includes a table with projected wastewater quantities generated by different food products, considering water requirements per product and their global production volume.]
Sustainability 2023 , 15 , 16193 4 of 48 Sustainability 2023 , 15 , x FOR PEER REVIEW 4 of 50 Figure 2. Interconnection between water demand, environmental protection, and enhancing food productivity. h tt ps://doi.org/10.1021/acsomega.0 c 05827. 2. Integrated Industrial Wastewater Management Table 1 illustrates the projected wastewater quantities generated by di ff erent food products considering water requirements per product and their global production volume. Since washing and cleaning are the steps where the most water is consumed in the food industry, which are considered non-process use, the water consumed is turned into wastewater. In the sugar, edible oil, and grain milling industries, part of the consumed water is used for process-related applications, primarily for adjusting the raw materials’ humidity. Humidity levels are crucial in the grain milling and edible oil production industries. In addition, water can be used as a raw material throughout the production process. Creating various sugars such as glucose or fructose starting with the grains is one of the standard processes where water is used as a reactant [35]. Table 1. Estimated volume of wastewater produced for various food products [35]. Product Wastewater (m 3 /ton) COD (kg/m 3 ) Dairy 6.5 1.5–5.2 Fish 13 2.5 Meat and poultry 13 2–7 Sugar re fi ning 11 1–6 Starch 11 1.5–42 Fruits, vegetables, and juices 21 2–10 Vinegar 28.5 0.7–3 2.1. Food Processing Units The food processing units can be categorized into eight industries, including meat production, fi sh and seafood, fruit and vegetables, edible oils, dairy products, grain mill products, bakery, and other food products (such as co ff ee, tea, sugar, and prepared and canned meals). Food industries are the central part of the food supply chain and play an essential role in sustainable development goals and improving the socioeconomic indicators. However, the food industry is a large water consumer and consumes around 30% of the total water used by the industry [36]. Figure 2. Interconnection between water demand, environmental protection, and enhancing food productivity [ 35 ]. 2. Integrated Industrial Wastewater Management Table 1 illustrates the projected wastewater quantities generated by different food products considering water requirements per product and their global production volume Since washing and cleaning are the steps where the most water is consumed in the food industry, which are considered non-process use, the water consumed is turned into wastewater. In the sugar, edible oil, and grain milling industries, part of the consumed water is used for process-related applications, primarily for adjusting the raw materials’ humidity. Humidity levels are crucial in the grain milling and edible oil production industries. In addition, water can be used as a raw material throughout the production process. Creating various sugars such as glucose or fructose starting with the grains is one of the standard processes where water is used as a reactant [ 36 ]. Table 1. Estimated volume of wastewater produced for various food products [ 36 ]. Product Wastewater (m 3 /ton) COD (kg/m 3 ) Dairy 6.5 1.5–5.2 Fish 13 2.5 Meat and poultry 13 2–7 Sugar refining 11 1–6 Starch 11 1.5–42 Fruits, vegetables, and juices 21 2–10 Vinegar 28.5 0.7–3 2.1. Food Processing Units The food processing units can be categorized into eight industries, including meat production, fish and seafood, fruit and vegetables, edible oils, dairy products, grain mill products, bakery, and other food products (such as coffee, tea, sugar, and prepared and canned meals). Food industries are the central part of the food supply chain and play an
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[Summary: This page focuses on meat production industries, describing the typical meat processing unit and water demand. It highlights that most water is used for washing purposes and discusses the characteristics of wastewater discharged from meat processing units, which is highly polluted with organic loads, nutrients, and suspended solids.]
Sustainability 2023 , 15 , 16193 5 of 48 essential role in sustainable development goals and improving the socioeconomic indicators. However, the food industry is a large water consumer and consumes around 30% of the total water used by the industry [ 37 ]. 2.1.1. Meat Production Industries Meat represents the essential protein source in the human diet. The meat processing industry is one of the vital industries in the food supply chain, with around 325 million tons annually, including poultry, beef, pork, and sheep raw materials [ 38 ]. In a typical meat processing unit, animals are slaughtered and then washed, followed by meat cutting, processing the meat into other products such as sausage or burgers, and finally packing, as shown in Figure 3 . Sustainability 2023 , 15 , x FOR PEER REVIEW 5 of 50 2.1.1. Meat Production Industries Meat represents the essential protein source in the human diet. The meat processing industry is one of the vital industries in the food supply chain, with around 325 million tons annually, including poultry, beef, pork, and sheep raw materials [37]. In a typical meat processing unit, animals are slaughtered and then washed, followed by meat cu tt ing, processing the meat into other products such as sausage or burgers, and fi nally packing, as shown in Figure 3. Figure 3. Meat processing industry, water demand, and wastewater generation. Water demand varies considerably based on the processed animal and the fi nal product. In poultry production, an average of 11.5 L of freshwater is needed per animal, while 1325 L is required per animal in beef processing units. Most of the water is used for washing purposes [38]. As shown in Figure 3, the evisceration step consumes around 44– 60% of the unit water demand, subdivided into o ff al washing, approximately 7–40%, and casings, such as washing hair and fats, with around 9–20%. The animal prewashing step is conducted using water sprays or in water pools, using 7–22% of the process water. Approximately 25–50% of the water is consumed during meat cleaning. Wastewater discharged from meat processing units may reach around 98% of the total water used [39]. Table 2 shows the meat processing unit characteristics for each meat production unit. As shown in Table 2, the wastewater is highly polluted e ffl uent containing organic loads, nutrients, and suspended solids such as blood, debris, meat, and bones. Figure 3. Meat processing industry, water demand, and wastewater generation Water demand varies considerably based on the processed animal and the final product. In poultry production, an average of 11.5 L of freshwater is needed per animal, while 1325 L is required per animal in beef processing units. Most of the water is used for washing purposes [ 39 ]. As shown in Figure 3 , the evisceration step consumes around 44–60% of the unit water demand, subdivided into offal washing, approximately 7–40%, and casings, such as washing hair and fats, with around 9–20%. The animal prewashing step is conducted using water sprays or in water pools, using 7–22% of the process water. Approximately 25–50% of the water is consumed during meat cleaning. Wastewater discharged from meat processing units may reach around 98% of the total water used [ 40 ]. Table 2 shows the meat processing unit characteristics for each meat production unit. As shown in Table 2 , the wastewater is highly polluted effluent containing organic loads, nutrients, and suspended solids such as blood, debris, meat, and bones.
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[Summary: This page presents a table with characteristics of meat production wastewater and lists wastewater treatment processes used in the meat production industry. It suggests biological methods are more effective for treating wastewater from meat processing, while physiochemical treatment methods can reduce grease, oil, and total suspended solids.]
Sustainability 2023 , 15 , 16193 6 of 48 Table 2. Characteristics of meat production wastewater [ 40 ]. Meat COD mg/L BOD 5 mg/L TN mg/L TSS mg/L O&G mg/L Beef 4220 1209 427 1164 na Poultry 950 400 80 240 120 Pork 4310 na 275 1240 125 Proteins in blood and debris are responsible for high total nitrogen (TN). Biological treatment methods are usually recommended for meat-processing wastewater to facilitate the removal of organic loads and nutrients effectively compared to other treatment methods Table 3 shows the latest wastewater treatment processes used in the meat production industry [ 40 ]. Table 3. Technologies used for the treatment of wastewater in the meat processing industry Method Parameter Removal Efficiency (%) Up-flow anaerobic sludge blanket (UASB) COD 78–80 Oil and grease (O&G) 68–70 Coagulation/Floatation Total Solid (TS) 85 O&G 85 BOD 5 62–78.8 COD 74.6–79.5 Algal Treatment (NH 3 -N) 68.75–90.38 Total Nitrogen (TN) 30.06–50.94 Total Phosphorus (TP) 69 TN 67 COD 91 A 2 O Bioreactor TP 83.48 TN 90.48 COD 98.33 Algal Treatment BOD 5 97 COD 94 TP 94 Anaerobic Baffled Reactor with Activated Sludge Total Organic Carbon (TOC) 85 TN 72 Total Suspended Solids (TSS) >95 Algal Treatment NH 3 -N 89.74–99.03 Phosphate (PO 4 3 − ) 92.39–99.93 Sequence Batch Reactor (SBR) COD 98 BOD 5 97 TSS 89 TN 91 TP 86 Due to their ability to remove all contaminants, biological methods are more effective for treating wastewater from meat processing, such as sequencing batch reactor and algal treatment. However, physiochemical treatment methods, such as filtration, coagulation, and flotation, can be used effectively to reduce grease and oil and total suspended solids. Physiochemical treatment methods are less complicated and cheaper compared to biological processes. Treated wastewater can be reused for washing, which improves water reuse and resource recovery in meat processing 2.1.2. Fish and Seafood Industries Fish consumption increased from 9.9 kg to 16.7 kg per person annually from 1960 to 2016 [ 41 ]. In the last 10 years, the consumption of processed fish products, representing 90%
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[Summary: This page discusses the fish and seafood industries, highlighting the increase in processed fish product consumption. It describes the fish processing steps and presents a schematic process. The water consumption and wastewater characteristics during fish preparation are also discussed, noting contamination with blood, high turbidity, BOD 5 , and TSS.]
Sustainability 2023 , 15 , 16193 7 of 48 of the global market, has increased sharply. During fish processing, chilling and freezing, salting, smoking, drying, and canning are the most popular fish processing steps [ 42 ]. In addition, immediate processing steps are needed after catching until processing to facilitate transportation, including slime removal, cutting heads/fins, washing, scaling and gutting, bone separation, and cutting into steaks and fillets. Figure 4 shows the schematic process of fish processing Sustainability 2023 , 15 , x FOR PEER REVIEW 7 of 50 2.1.2. Fish and Seafood Industries Fish consumption increased from 9.9 kg to 16.7 kg per person annually from 1960 to 2016 [40]. In the last 10 years, the consumption of processed fi sh products, representing 90% of the global market, has increased sharply. During fi sh processing, chilling and freezing, salting, smoking, drying, and canning are the most popular fi sh processing steps [41]. In addition, immediate processing steps are needed after catching until processing to facilitate transportation, including slime removal, cu tt ing heads/ fi ns, washing, scaling and gu tt ing, bone separation, and cu tt ing into steaks and fi llets. Figure 4 shows the schematic process of fi sh processing. Figure 4. Shows the schematic process of fi sh processing. Fish processing units are usually near aquatic environments to minimize processing time and transportation costs. Water consumption depends on the process’s nature and operating conditions. Around 11 m 3 of water is used to process 1 ton of prepared fi sh. The generated wastewater is usually discharged directly into aquacultures. Preparation steps, including slime removal, cu tt ing heads, and washing, require considerable water and create an e ffl uent contaminated with blood, high turbidity, BOD 5 , and TSS [42,43]. Table 4 shows the typical characteristics of the wastewater generated during fi sh preparation. Table 4. Wastewater characteristics of fi sh preparation [42]. Parameter R (1) R (2) R (3) BOD 5 (mg/L) – 3163 858 COD (mg/L) 1518 ± 584.4 3325 – Total Nitrogen (mg/L) 112 ± 34.5 410 – Turbidity (NTU)) – – 64.9 TSS (mg/L) 418 ± 487.2 703 770 pH 7.67 7 5.5–8.5 As shown in Figure 4, a large amount of wastewater is produced from non-process uses. The nature and amount of wastewater are dependent on the nature of the fi nal product. Table 5 recaps the water consumed in fi sh and seafood canning processing units at distinct stages of the process. Figure 4. Shows the schematic process of fish processing Fish processing units are usually near aquatic environments to minimize processing time and transportation costs. Water consumption depends on the process’s nature and operating conditions. Around 11 m 3 of water is used to process 1 ton of prepared fish The generated wastewater is usually discharged directly into aquacultures. Preparation steps, including slime removal, cutting heads, and washing, require considerable water and create an effluent contaminated with blood, high turbidity, BOD 5 , and TSS [ 43 , 44 ]. Table 4 shows the typical characteristics of the wastewater generated during fish preparation Table 4. Wastewater characteristics of fish preparation [ 43 ]. Parameter R (1) R (2) R (3) BOD 5 (mg/L) – 3163 858 COD (mg/L) 1518 ± 584.4 3325 – Total Nitrogen (mg/L) 112 ± 34.5 410 – Turbidity (NTU)) – – 64.9 TSS (mg/L) 418 ± 487.2 703 770 pH 7.67 7 5.5–8.5 As shown in Figure 4 , a large amount of wastewater is produced from non-process uses. The nature and amount of wastewater are dependent on the nature of the final product. Table 5 recaps the water consumed in fish and seafood canning processing units at distinct stages of the process.
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[Summary: This page presents tables detailing water demand during canned fish production and wastewater characterization in canned fish industries. It emphasizes the high organic loading and total solids in fish-processing wastewater, requiring combined physiochemical and biological treatment methods. The developed treatment methods used for fish-processing wastewater are also listed.]
Sustainability 2023 , 15 , 16193 8 of 48 Table 5. Water demand during the production of canned fish Product Water Requirement (m 3 /h Normalized for 1 Ton of Raw Fish) Thawing/Washing Cooking/Can Washing Sterilization Additional Use Total Tuna 8 4 12 8 32 Sardines 6 4 12 6 28 Salmon – 4 10 2 16 Shrimp – 8 6 2 16 The wastewater generated during fish processing is characterized by high salinity and organic loads and ranges between 8 and 18 m 3 per ton of product [ 45 ]. Table 6 summarizes the characteristics of wastewater generated during canned fish production Table 6. Wastewater characterization in canned fish industries [ 40 ]. Product BOD 5 (mg/L) COD (mg/L) Conductivity (mS · cm − 1 ) TSS (mg/L) TN (mg/L) Tuna 4569 8313 24.8 3150 471 Tuna 3300 5553 9.21 1575 440 Shrimp 980 1595 na 443 63 Sardines 1065 1320 12.3 4903 36 Fish-processing wastewater contains high organic loading (BOD 5 and COD) and total solids. To meet legislative demands, several treatment methods should be implemented. The high organic content is attributed to the presence of guts, blood, and minces within fish-processing effluent. The cooking stage drains a large number of nutrients into the effluent. At high temperatures, the flesh proteins denature, releasing N 2 [ 45 ]. Total solids can be subdivided into dissolved (TDS) from washing with seawater and suspended (TSS) solids from discharging fish flesh minces, debris, skin, and scales. Combining physiochemical and biological methods is required to eliminate all fish-processing wastewater contaminants effectively. Table 7 shows the developed treatment methods used for fish-processing wastewater Table 7. Wastewater treatment processes in fish-processing industries [ 45 ]. Treatment Process Parameter Removal % Crystallization COD 40.1 TSS 21.6 TN 93.8 Sedimentation/Floatation BOD 5 90 COD 60 TSS 95 NH 4 + -N 50 Ultrafiltration (UF) BOD 5 24.4 COD 35.2 Reverse Osmosis (RO)/UV Disinfection DOC 99.9 O&G 99.8 TSS 98.4 Hetero-trophics 100 Ring Fixed Bed Bioreactor (RFBB) BOD 5 77 COD 80 NH 4 + -N 42 Algal Treatment COD 99.9 TDS 19.4 NH 4 + -N 93.1
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[Summary: This page focuses on the fruit and vegetable processing industry, highlighting the global market size and the aim to produce juice and extend raw material lifetime. It presents the various steps in processing fruits and vegetables, emphasizing the water-consuming washing steps. The wastewater characteristics and treatment processes used are also discussed.]
Sustainability 2023 , 15 , 16193 9 of 48 Table 7. Cont Treatment Process Parameter Removal % Moving Bio-Bed Reactor/UASB/Fluidized Immobilized Catalytic Carbon Oxidation/Chemo Autotrophic Activated Carbon COD 99 Protein 99 Lipid 100 O&G 100 2.1.3. Fruit and Vegetable Processing Industry With valuable vitamins and minerals, fruits represent a remarkable portion of everyday diets. Processed fruits and vegetables represent a considerable share of the food market. In 2021, the global market of processed fruits and vegetables was around USD 105 billion, which is forecasted to increase steadily [ 46 ]. Fruit and vegetable processing aims to produce juice and other products and to extend the lifetime of raw materials through canning and drying. Figure 5 presents the various steps in the processing of fruits and vegetables Sustainability 2023 , 15 , x FOR PEER REVIEW 9 of 50 2.1.3. Fruit and Vegetable Processing Industry With valuable vitamins and minerals, fruits represent a remarkable portion of everyday diets. Processed fruits and vegetables represent a considerable share of the food market. In 2021, the global market of processed fruits and vegetables was around USD 105 billion, which is forecasted to increase steadily [45]. Fruit and vegetable processing aims to produce juice and other products and to extend the lifetime of raw materials through canning and drying. Figure 5 presents the various steps in the processing of fruits and vegetables. Figure 5. Diagram of fruit ( A ) and vegetable ( B ) processing. The washing steps are the water-consuming steps in fruit and vegetables processing units, as shown in Figure 5. Primary washing, main washing, and rinsing consume around 18%, 53%, and 17% of the process water consumption, respectively. Domestic use and equipment cleaning are approximately 12% of the total water consumption. The water consumption in fruit and vegetable processing may range 1.5–5 m 3 for each ton of product according to the feedstock and fi nal product characteristics. The wastewater contains suspended solids from soil and dirt, organic loads from biological elements such as leaves, branches, and ro tt en fruits, TN and TP from fertilizers, and COD from pesticides [46,47]. Table 8 recaps the characterizations of the wastewater produced during fruit and vegetable processing. Wastewater from fruit and vegetable processing units is highly polluted and requires e ffi cient treatment before it can be discharged into the environment or recycled for further use. Combining biological and chemical treatment methods are needed to accomplish the desired removal and treatment e ffi ciency. Table 9 displays wastewater treatment processes used in fruit and vegetable processing units. The highest removal e ffi ciency can be achieved using hybrid biological-physiochemical methods. Table 8. Characterizations of wastewater generated during fruit and vegetable processing. Parameter R (1) R (2) R (3) COD (mg/L) 22,300 21,040 10,913 BOD 5 (mg/L) 14,300 13,900 6900 TS (mg/L) 12,400 4590 2100 TN (mg/L) 220 na 252 TP (mg/L) 46 512.4 20.8 Figure 5. Diagram of fruit ( A ) and vegetable ( B ) processing The washing steps are the water-consuming steps in fruit and vegetables processing units, as shown in Figure 5 . Primary washing, main washing, and rinsing consume around 18%, 53%, and 17% of the process water consumption, respectively. Domestic use and equipment cleaning are approximately 12% of the total water consumption. The water consumption in fruit and vegetable processing may range 1.5–5 m 3 for each ton of product according to the feedstock and final product characteristics The wastewater contains suspended solids from soil and dirt, organic loads from biological elements such as leaves, branches, and rotten fruits, TN and TP from fertilizers, and COD from pesticides [ 47 , 48 ]. Table 8 recaps the characterizations of the wastewater produced during fruit and vegetable processing. Wastewater from fruit and vegetable processing units is highly polluted and requires efficient treatment before it can be discharged into the environment or recycled for further use. Combining biological and chemical treatment methods are needed to accomplish the desired removal and treatment efficiency. Table 9 displays wastewater treatment processes used in fruit and vegetable processing units. The highest removal efficiency can be achieved using hybrid biological-physiochemical methods.
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[Summary: This page presents a table with characterizations of wastewater generated during fruit and vegetable processing and lists technologies employed for wastewater treatment in the industry. It then shifts to the edible oils industry, describing the three main steps of edible oil extraction and summarizing the average water consumption and wastewater generation.]
Sustainability 2023 , 15 , 16193 10 of 48 Table 8. Characterizations of wastewater generated during fruit and vegetable processing Parameter R (1) R (2) R (3) COD (mg/L) 22,300 21,040 10,913 BOD 5 (mg/L) 14,300 13,900 6900 TS (mg/L) 12,400 4590 2100 TN (mg/L) 220 na 252 TP (mg/L) 46 512.4 20.8 Table 9. Technologies employed in fruit and vegetable industry for the treatment of wastewater Method Parameter Removal (%) Aqueous phase reforming COD 79.7 TOC 94.9 Fenton COD 70.2 Polyphenol 36.1 Electrocoagulation COD 66 Color 98 Fenton/Coagulation COD 80 Turbidity 99 TSS 95 Up-flow anaerobic stage reactor and Activated sludge COD 97.5 BOD 5 99.2 TSS 94.5 O&G 98.9 Aerobic with Coagulation COD 99.6 Turbidity 94.4 Immobilized Cell Bioreactor COD 89.5 Plasma COD 93.3 Endotoxin 90.2 2.1.4. Edible Oils Industry Edible oils are used for daily cooking, produced from natural or synthetic sources (synthesized fats). Edible oils from natural sources are more widely used since they are associated with fewer health risks and a simple production process compared to edible oils from synthetic fats [ 49 ]. Statistics indicate an increasing demand for soybean, palm, and rapeseed oil. In 2019, the consumption of palm, soybean, and rapeseed reached 71.48, 55.46, and 45.27 million tons, respectively [ 50 , 51 ]. Extraction of edible oil from seeds and vegetables takes place in three main steps, including pretreatment (preparation), pressing (extraction), and refining [ 52 , 53 ]. Figure 6 shows a diagram of the general procedure of edible oil extraction from seeds and vegetables During the pretreatment step, biological and chemical substances that may interfere with oil extraction are removed, including optimizing the humidity content and cell wall breakage. During the pressing/extraction step, lipids are separated from the seeds, which can be achieved using high-pressure extraction, thermal treatment, milling, solvent extraction, milling, or enzymatic extraction. Finally, the smoking point, color, and clarity are improved during the refining step, which can be achieved using physical and chemical processes such as bleaching, neutralization, degumming, dewaxing, and deodorizing [ 54 , 55 ]. Water consumption mostly takes place in the pretreatment and refining steps. The process water is used for steam generation, cooling, and washing. Table 10 summarizes the average water consumption and wastewater generation in the edible oil extraction process.
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[Summary: This page shows a diagram of edible oil production. It presents a table with average water requirement and wastewater generation. The wastewater generated during edible oil extraction is characterized by high levels of COD, BOD 5 , TN, TP, TDS, TSS, oil, and grease.]
Sustainability 2023 , 15 , 16193 11 of 48 Sustainability 2023 , 15 , x FOR PEER REVIEW 11 of 50 Figure 6. Edible oil production diagram. During the pretreatment step, biological and chemical substances that may interfere with oil extraction are removed, including optimizing the humidity content and cell wall breakage. During the pressing/extraction step, lipids are separated from the seeds, which can be achieved using high-pressure extraction, thermal treatment, milling, solvent extraction, milling, or enzymatic extraction. Finally, the smoking point, color, and clarity are improved during the re fi ning step, which can be achieved using physical and chemical processes such as bleaching, neutralization, degumming, dewaxing, and deodorizing [53,54]. Water consumption mostly takes place in the pretreatment and re fi ning steps. The process water is used for steam generation, cooling, and washing. Table 10 summarizes the average water consumption and wastewater generation in the edible oil extraction process. Table 10. Average water requirement and wastewater generation. Oil Water Needed for Each Ton of Produced Oil (m 3 ) Wastewater Generated per Ton of Seed (m 3 ) Palm 2.450 0.87 Soybean 3.365 8.5 Rapeseed 1.860 0.85 Figure 6. Edible oil production diagram Table 10. Average water requirement and wastewater generation Oil Water Needed for Each Ton of Produced Oil (m 3 ) Wastewater Generated per Ton of Seed (m 3 ) Palm 2.450 0.87 Soybean 3.365 8.5 Rapeseed 1.860 0.85 The wastewater generated during edible oil extraction is characterized by high levels of COD, BOD 5 , TN, TP, TDS, TSS, oil, and grease. Wastewater generated during edible oil extraction is a nontoxic waste since edible oil extraction does not involve any chemical use Table 11 shows characterizations of wastewater in various oil extraction units. Due to the existence of fatty acids in edible oils, BOD 5 , COD, oil, and grease levels are quite high in the edible oil extraction effluent. In contrast, proteins in seeds lead to a higher level of TN. Higher levels of TN and TP are attributed to the fertilizers used during seed/vegetable farming. The presence of TSS is attributed to soil, debris from trees, fruit, and dust washed out during the washing step.
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[Summary: This page presents a table with characteristics of edible oil wastewater and suggests a combination of biological and physiochemical treatment methods for efficient treatment. It also includes a table indicating various treatment methods used in this field, detailing the oil, parameter, and removal percentage.]
Sustainability 2023 , 15 , 16193 12 of 48 Table 11. Characteristics of edible oil wastewater [ 51 ]. Parameter Palm Oil Soybean Oil Rapeseed Oil pH 3.4–5.2 4.2 6.3–7.2 BOD 5 (mg/L) 10,250–43,750 4340 4300–4650 COD (mg/L) 15,000–100,000 17,000 13,800–15,000 TS (mg/L) 5000–54,000 6700 3800–4100 TN (mg/L) 180–1400 na na TP (mg/L) 180 na 62 O&G (mg/L) 4000 1550 3600–3900 A combination of biological and physiochemical treatment methods is necessary for developing an efficient treatment of wastewater generated during edible oil extraction. As indicated by the low biodegradability index of wastewater (low ratio of BOD 5 /COD), a single-step biological treatment method will not be enough to achieve efficient wastewater treatment [ 50 ]. Table 12 indicates various treatment methods in this field Table 12. Edible oil effluent treatment processes Process Oil Parameter Removal (%) Magnetic field and Adsorption Palm Color 39 TSS 61 COD 46 Microbial fuel cells + Biological aerated filters Palm NH 3 -N 93.6 COD 96.5 UASB–Hollow-centered packed bed (HCPB) Palm COD 86.7 UASB-HCPB Palm BOD 5 90 COD 88 Flocculation Palm TSS 82.97 Turbidity 88.62 COD 53.23 Color 91.76 Algal Treatment Palm COD 71 Fenton advanced oxidation process (AOP) Palm COD 85 Electrocoagulation—Peroxidation Palm Color 96.8 TSS 100 COD 71.3 SBR Palm BOD 5 96 COD 98 TSS 99 Ultrafiltration + Adsorption Palm TDS 47 TSS 71 COD 42 BOD 5 63 Turbidity 63.3 Algal Process Palm TN 86 Phosphate 85 TOC 77 COD 48 The integrated 2-phase anaerobic reactor Soybean COD 80 Yeast Treatment Soybean COD 94 Internal circulation-anoxic/oxic coupling reactor Soybean COD 90 TN 98
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[Summary: This page focuses on the dairy industries, describing the various dairy products and production methods. It illustrates the flow diagram of a dairy production process and presents tables showing water consumption and wastewater generation for different dairy production units. The need for wastewater management methods is emphasized.]
Sustainability 2023 , 15 , 16193 13 of 48 Table 12. Cont Process Oil Parameter Removal (%) Continuous aerobic/anaerobic in MBBR Soybean COD 94.4 TN 76 Algal treatment Soybean COD 77.8 TN 89 Electrocoagulation and Electro-oxidation Rapeseed CODs 99 TSS 100 DOC 95 Electrochemical Peroxidation Rapeseed CODs 77 TSS 100 DOC 86 Photo-Fenton Rapeseed COD 80 TOC 70 Hybrid TiO 2 /UV/ultrafiltration Rapeseed COD 82 O&G 86 Microbial fuel cell Vegetable COD 90 TSS 64 Phosphate 73.6 Turbidity 91.5 2.1.5. Dairy Industries Due to the significant variation in dairy products, including, milk, cheese, cream, butter, yogurt, and powdered milk, several production methods and processes are used. Figure 7 illustrates the flow diagram of a dairy production process to produce primary dairy products [ 56 – 60 ]. To understand the variety in dairy processes, around 500 types of cheese are produced globally, resulting in several wastewater treatment processes based on the initial feedstock and the final product. The whey generated in the cheese industry varies in quantity based on the type of cheese produced; for hard cheese such as cheddar cheese, whey is produced in large amounts, whereas the whey generated during soft cheese production is quite limited The wastewater generated during the dairy industry may range between 0.5 and 20.5 L per kg of the dairy product. The wide range of wastewater production indicates significant variation in the dairy industry based on the composition and variety of the ultimate products. Table 13 shows water consumption and wastewater generation for different dairy production units [ 61 – 65 ]. Developing wastewater management methods and strategies is essential due to the large water consumption and the contaminants’ varying load and nature. Table 14 shows the characteristics of a multi-product dairy processing factory effluent, as the typical specifications of wastewater in milk processing units [ 66 ]. Table 13. Water demand in dairy processing Product Water Utilization Unit Milk and dairy drinks 0.5–4.1 L W/L milk Cheese 0.6–2.9 L W/L milk Powdered products 0.1–2.7 L W/L milk Frozen milk products 15.7 L W/kg of product Cream 3.3 L W/kg of product Butter 4 L W/kg of product Yogurt and fluid products 1.2 L W/kg of product
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[Summary: This page shows a process diagram of the dairy industry. It presents a table with wastewater characterization in dairy production. The wastewater generated from dairy processing units includes high COD, BOD 5 , and TN, resulting primarily from cheese production. Biological and physicochemical treatment methods are also discussed.]
Sustainability 2023 , 15 , 16193 14 of 48 Sustainability 2023 , 15 , x FOR PEER REVIEW 14 of 50 Figure 7. Process diagram of the dairy industry. The wastewater generated during the dairy industry may range between 0.5 and 20.5 L per kg of the dairy product. The wide range of wastewater production indicates signi fi cant variation in the dairy industry based on the composition and variety of the ultimate products. Table 13 shows water consumption and wastewater generation for di ff erent dairy production units [60–64]. Developing wastewater management methods and strategies is essential due to the large water consumption and the contaminants’ varying load and nature. Table 14 shows the characteristics of a multi-product dairy processing factory e ffl uent, as the typical speci fi cations of wastewater in milk processing units [65]. The wastewater generated from the dairy processing units will include high COD, BOD 5 , and TN, resulting primarily from cheese production [66]. Several parameters may a ff ect the nature and loading of wastewater, including the processed milk amount, product type, production processes, and washing mechanism [67–69]. Due to the high TN, COD, and BOD 5 , biological treatment methods are very common in the dairy processing unit. Physicochemical treatment methods, including gravitational methods, membrane-based methods, and adsorption, are used to improve the e ff ectiveness of the treatment method as an auxiliary process for biological treatment methods [70]. Table 13. Water demand in dairy processing Product Water Utilization Unit Milk and dairy drinks 0.5–4.1 L W/L milk Cheese 0.6–2.9 L W/L milk Powdered products 0.1–2.7 L W/L milk Frozen milk products 15.7 L W/kg of product Cream 3.3 L W/kg of product Bu tt er 4 L W/kg of product Yogurt and fl uid products 1.2 L W/kg of product Figure 7. Process diagram of the dairy industry Table 14. Wastewater characterization in dairy production Parameter (mg/L) Range Average COD 1906–2513 2131 BOD 5 1372–1809 1536 TN 246–297 273 TP 55–73 60 TN 218–241 233 NO 3 -N 22–48 38 The wastewater generated from the dairy processing units will include high COD, BOD 5 , and TN, resulting primarily from cheese production [ 67 ]. Several parameters may affect the nature and loading of wastewater, including the processed milk amount, product type, production processes, and washing mechanism [ 68 – 70 ]. Due to the high TN, COD, and BOD 5 , biological treatment methods are very common in the dairy processing unit Physicochemical treatment methods, including gravitational methods, membrane-based methods, and adsorption, are used to improve the effectiveness of the treatment method as an auxiliary process for biological treatment methods [ 71 ]. Advanced oxidation processes can efficiently treat the high COD effluent from dairy wastewater units. Activated sludge, SBRs, aerated lagoons, up-flow anaerobic sludge blankets (UASB), and anaerobic filters are biological methods that can efficiently reduce TN [ 72 , 73 ]. Algal treatment and microalgae cultivation units are necessary for managing dairy processing unit wastewater treatment to reduce the high concentration of nutrients. Table 15 summarizes the biological methods used for dairy processing wastewater treatment.
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[Summary: This page presents a table with biological treatment processes employed in dairy wastewater treatment. It then shifts to the grain milling industry, mentioning the most consumed grains and their uses. The categorization of grain milling and variation in water demand and wastewater generation are also discussed.]
Sustainability 2023 , 15 , 16193 15 of 48 Table 15. Biological treatment processes employed in dairy wastewater treatment Method Parameter Treatment (%) Algal Treatment COD 76.77 TN 92.15 Phosphate 100 COD 95.1 NO 3 − -N 79.7 TP 98.1 TDS 22.8 Algal Treatment COD 64.47 TN 86.21 Phosphate 89.83 SBBR COD 81.8 Phosphate 94 NH 3 -N 85.1 SBR COD 63.5 Phosphate 88 NH 4 + -N 66 UAASB COD 71.27 Phosphate 96.54 NH 4 + -N 95.88 Airlift reactor with aerobic granular sludge COD 81–93 BOD 5 85–94 TN 52–80 Combined UASB and Membrane bioreactor (MBR) COD 95–99 Hybrid MBR COD 95 MBR COD 94.1 BOD 5 98 NH 4 + -N 100 Floating activated sludge COD 77 Up-flow anaerobic/aerobic/anoxic bioreactor COD >90 TN >50 TP >50 Aerobic sequencing batch flexible fiber biofilm reactor COD 98 TSS 99 Airlift bioreactor COD 99 TN 79 TP 63 2.1.6. Grain Milling Industry Corn, wheat, and rice, the most consumed grains, produced globally in 2019 were about 1100, 735, and 496 × 10 6 tons, respectively. Grains are used to produce starch, flour, proteins, carbohydrates, and animal food. Milled grains are produced and used in several types of foods, such as pasta and bread [ 74 ]. Grain milling can be categorized into dry milling using cylinder or disc mills; wet milling using cylinder or disc mills; and wet milling with stone mills. Water demand and wastewater generation vary considerably based on the nature of the grain milling process Figure 8 illustrates the schematic of the general grain milling process.
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[Summary: This page presents a diagram of the grain milling process. Water demand is determined based on seed humidity. It displays tables showing water demand and wastewater generation in grain wet milling units and wastewater characteristics for different grain seed milling processes.]
Sustainability 2023 , 15 , 16193 16 of 48 Sustainability 2023 , 15 , x FOR PEER REVIEW 16 of 50 TP >50 Aerobic sequencing batch fl exible fi ber bio fi lm reactor COD 98 TSS 99 Airlift bioreactor COD 99 TN 79 TP 63 2.1.6. Grain Milling Industry Corn, wheat, and rice, the most consumed grains, produced globally in 2019 were about 1100, 735, and 496 × 10 6 tons, respectively. Grains are used to produce starch, fl our, proteins, carbohydrates, and animal food. Milled grains are produced and used in several types of foods, such as pasta and bread [73]. Grain milling can be categorized into dry milling using cylinder or disc mills; wet milling using cylinder or disc mills; and wet milling with stone mills. Water demand and wastewater generation vary considerably based on the nature of the grain milling process. Figure 8 illustrates the schematic of the general grain milling process. Figure 8. Diagram of the grain milling process. Water demand is determined based on seed humidity. The grain humidity should be in the range of 14–16% by weight. In dry grain milling, water is used for product tem- Figure 8. Diagram of the grain milling process Water demand is determined based on seed humidity. The grain humidity should be in the range of 14–16% by weight. In dry grain milling, water is used for product tempering and conditioning and the seeds are separated from the endosperm. Wastewater generation in dry mills is lower compared to wet milling, and water use is limited to site and device washing. In wet milling, a huge quantity of water is used in the washing stage, generating a large quantity of wastewater. Table 16 displays water demand and wastewater generation during the corn, wheat, and rice wet milling [ 75 , 76 ]. Table 16. Water demand and wastewater generation in grain wet milling units Grain Water Requirement (m 3 per Ton of Grain) Wastewater Generation (m 3 per Ton of Grain) Corn 4 3.6 Wheat 0.07 0.06 Rice 1.3 0.3 The wastewater generated from grain milling contains high loadings of COD, BOD 5 , TDS, TSS, oil, and grease. The high loadings are expected due to the presence of proteins and carbohydrates mainly produced during the washing step. Table 17 summarizes the wastewater characteristics for different grain seed milling processes.
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[Summary: This page discusses the wastewater characteristics for different grain milling processes, noting high loadings of organics, chemicals, and solids. It presents a table of wastewater treatment processes in grain milling units, highlighting the efficiency of removal. Biological treatment is more efficient for corn milling wastewater, while physical treatment is better for wheat.]
Sustainability 2023 , 15 , 16193 17 of 48 Table 17. Wastewater characteristics for different grain milling processes Grain Process BOD 5 (mg/L) COD (mg/L) TSS (mg/L) TDS (g/L) O&G (mg/L) pH Corn Wet 26,000 106,600 – 109 – 5.2 Wheat Wet 614 1680 818 1.8 1038 7 Wheat Dry 80 154 94 0.3 Nil 7.5 Rice Wet 1200 1350 1100 0.7 – 7.5 Wastewater generated during grain milling is characterized by high loadings of organics, chemicals, and solids; different treatment methods are needed to achieve efficient treatment of wastewater, as shown in Table 18 . Corn contains higher concentrations of carbohydrates and protein, leading to higher concentrations in the generated wastewater during corn milling, which requires more extensive wastewater treatment. The ion exchange process can be used to enhance the glucose and fructose syrup’s clarity in corn refineries, resulting in higher TDS [ 12 ]. Table 18. Wastewater treatment processes in grain milling units Grain Process Source of Wastewater Parameter Efficiency of Removal (%) Wheat Filtration+ centrifugation+ filtration column + UV Washing wastewater BOD 5 45 DO 71 Conductivity 13 Turbidity 82 Wheat Ozone oxidation Entire wastewater Phenols 80 Wheat Coagulation Entire wastewater Turbidity 98 Corn micro-electrolysis + two-phase anaerobic-aerobic + electrolysis Modified and oxidized starch wastewater COD 96 Corn Internal circulation anaerobic + two-stage AO biochemical + modified Fenton Starch wastewater COD 99.8 NH 3 -N 98.7 TN 99 Corn Sedimentation + microfiltration + reverse osmosis Starch washing wastewater TSS 99.3 TS 99.6 BOD 5 100 Corn Algal treatment Cationic starch wastewater TSS 80 TP 33 Rice Ultrafiltration Total wastewater COD 63 Color 67 Rice Algal treatment Parboiled rice wastewater TP 93.9 NH 3 -N 100 BOD 5 98.7 COD 91.6 TDS 93.5 Rice Algal treatment Entire wastewater TP 68.12 TN 49.32 As shown in Table 18 , biological treatment methods are more efficient for corn milling wastewater treatment, while physical treatment methods are more appropriate for wheat milling wastewater treatment. Algal treatment methods are proposed for grain processing wastewater characterized by high levels of nutrients and almost no heavy metals. Algal biomass can be used in several industries such as the food and pharmaceutical industries and as a feedstock for biofuel production.
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[Summary: This page discusses the bakery industry, its value, and the feedstock used. It presents a diagram of a typical bakery industry process, highlighting equipment washing as the main wastewater-producing activity. The wastewater is biodegradable, containing elevated organic loading, and the specifications of wastewater from the bakery unit are displayed.]
Sustainability 2023 , 15 , 16193 18 of 48 2.1.7. Bakery Industry The bakery industry has a remarkable place in daily diets around the globe [ 77 ]. The bakery industry is estimated at USD 311 billion in the United States. The feedstock used in the bakery industry includes sugar, flour, yeast, oil, water, salt, and preservatives [ 78 ]. Figure 9 shows the diagram of a typical bakery industry process Sustainability 2023 , 15 , x FOR PEER REVIEW 18 of 50 Corn Algal treatment Cationic starch wastewater TSS 80 TP 33 Rice Ultra fi ltration Total wastewater COD 63 Color 67 Rice Algal treatment Parboiled rice wastewater TP 93.9 NH 3 -N 100 BOD 5 98.7 COD 91.6 TDS 93.5 Rice Algal treatment Entire wastewater TP 68.12 TN 49.32 As shown in Table 18, biological treatment methods are more e ffi cient for corn milling wastewater treatment, while physical treatment methods are more appropriate for wheat milling wastewater treatment. Algal treatment methods are proposed for grain processing wastewater characterized by high levels of nutrients and almost no heavy metals. Algal biomass can be used in several industries such as the food and pharmaceutical industries and as a feedstock for biofuel production. 2.1.7. Bakery Industry The bakery industry has a remarkable place in daily diets around the globe [76]. The bakery industry is estimated at USD 311 billion in the United States. The feedstock used in the bakery industry includes sugar, fl our, yeast, oil, water, salt, and preservatives [77]. Figure 9 shows the diagram of a typical bakery industry process. Figure 9. Diagram of the bakery industry. The bakery unit usually includes the following production steps: mixing, fermentation, baking, and storage. Equipment washing is the main wastewater-producing activity. Based on the factory capacity and the products’ range, water demand varies from 38 to 1140 m 3 /day [77]. The ratio of water used for the bakery product in weight is around 10. Half of the water demand is used for non-process functions such as washing and cooling, usually discharged as wastewater. The bakery industry wastewater is biodegradable, containing an elevated organic loading resulting from a high proportion of BOD 5 :N:P and BOD 5 /COD. Carbohydrates and lipids are the major contaminants in wastewater from bakery industries, with a weight percentage of around 70% carbohydrates and 20% lipids, indicating the presence of high loadings of BOD 5 and COD. However, the carbohydrates and lipids recovered provide an excellent opportunity to develop an economi- Figure 9. Diagram of the bakery industry The bakery unit usually includes the following production steps: mixing, fermentation, baking, and storage. Equipment washing is the main wastewater-producing activity. Based on the factory capacity and the products’ range, water demand varies from 38 to 1140 m 3 /day [ 78 ]. The ratio of water used for the bakery product in weight is around 10 Half of the water demand is used for non-process functions such as washing and cooling, usually discharged as wastewater. The bakery industry wastewater is biodegradable, containing an elevated organic loading resulting from a high proportion of BOD 5 :N:P and BOD 5 /COD. Carbohydrates and lipids are the major contaminants in wastewater from bakery industries, with a weight percentage of around 70% carbohydrates and 20% lipids, indicating the presence of high loadings of BOD 5 and COD. However, the carbohydrates and lipids recovered provide an excellent opportunity to develop an economical/costsaving treatment method [ 79 – 81 ]. Table 19 displays the specification of wastewater from the bakery unit Table 19. Wastewater characteristics of the bakery industry Parameter, (mg · L − 1 ) [ 82 ] [ 83 ] [ 84 ] pH 6 4.7–5.1 3.5–3.8 TSS 1180 6000 881–1124 TDS 3600 BOD 2250 3200 1603–3389 COD 5700 7000 3984–9672 TN 60–90 36 TP 30–100 7 O&G 96 820 The ratio of BOD 5 /COD for bakery effluent is usually around 0.5; this ratio indicates the wastewater’s biodegradability and the effectiveness of biological treatment of the effluent. The presence of high TSS and TDS indicates the need for pretreatment methods and physical treatment methods. Aerobic and anaerobic biological treatment will be needed, as noted in the TN and TP levels, as shown in Table 19 . Table 20 demonstrates the outstanding accomplishments in bakery wastewater treatment [ 85 ].
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[Summary: This page presents a table with technologies for treating wastewater from the bakery industry. It notes the lack of detailed discussion in literature and raises the need for more work to implement the circular economy concept. The focus shifts to other food processing industries like tea, sugar, and coffee, starting with sugar production and its processes.]
Sustainability 2023 , 15 , 16193 19 of 48 Table 20. Technologies for treating wastewater from bakery industry Process Stage Parameter Removal Efficiency (%) Electrochemical Pre-treatment COD 6–8 Turbidity 32–98 Constructed wetland Biological treatment TKN 57 TP 65 BOD 5 92 TSS 69 O&G 99 UASB Biological treatment COD 83.1 UASB Biological treatment COD 92 Bakery effluent treatment is not discussed in the literature in detail, which raises the need for more work to implement the circular economy concept for treating the bakery units’ wastewater. This wastewater could be a source of valuable materials such as fats, oils, and carbohydrates 2.2. Other Food Processing Industries In addition to the seven main food industry categories discussed previously, other food industries such as tea, sugar, cocoa, seasoning coffee, and prepared meals are usually classified as other food processing industries. Sugar, tea, and coffee will be reviewed due to their potential importance in the world food chain supply. Each industry is unique regarding water demand and wastewater generated through the process 2.2.1. Sugar Production A total of 174 million tons of sugar is produced annually. Around 80% of global sugar is produced from cane, and the remaining originates from beets [ 86 , 87 ]. The nature of the sugar extraction process may vary depending on the feedstock, affecting water demand and wastewater generation. Figure 10 shows the sugar production process from cane and beets, including water consumption and wastewater generation Sustainability 2023 , 15 , x FOR PEER REVIEW 20 of 50 During sugar extraction from beets, water is used for beet washing and transportation, generating an e ffl uent that contains high levels of BOD 5 and TSS (from beetroots covered with mud and soil). Recently, dry cleaning and mechanical conveyors have been developed to minimize energy and water demand. During sugar extraction from sugarcane, water consumption occurs mostly during the wet milling of sugarcane when the imbibition water is added [87]. The water consumption in sugar production may range from 1.3 to 4.36 and from 3 to 10 m 3 per ton for sugarcane and beet extraction, respectively. The water demand varies according to the initial conditions of the feedstock, involving humidity and dust. Around 20% of the water demand is discharged as wastewater when sugar is extracted from sugarcane, whereas 80% is discharged when sugar is produced from beets. High COD, BOD 5 , COD, TSS, and unpleasant odor characterize the wastewater generated during sugar extraction from beets. Table 21 shows the wastewater characteristics generated in sugar processing factories [87]. Table 21. Wastewater characteristics in the sugar production industry. Parameter Beet Cane CODt (mg/L) 6621 ± 113.2 965–11,640 CODs (mg/L) 6165 ± 517.1 799–10,640 BOD 5 (mg/L) 3837 1939–2347 TKN (mg/L) 10 20–43 TP (mg/L) 2.7 3–31 TSS (mg/L) 665 ± 21.2 288–5030 VSS (mg/L) 335 ± 7.1 110–1990 pH 6.82 4.4–4.6 Figure 10. Sugar production from ( A ) beets and ( B ) sugarcane. Biological treatment methods or a combination of physiochemical and biological treatment methods should be employed for treating the wastewater generated from the sugar industry since this wastewater is characterized by high levels of BOD 5 , COD, and TSS. Figure 10. Sugar production from ( A ) beets and ( B ) sugarcane.
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[Summary: This page describes sugar production from cane and beets, including water consumption and wastewater generation. It presents a table with wastewater characteristics in the sugar production industry. Biological or combined treatment methods are recommended. It then discusses the tea industry, its production process, and wastewater characteristics.]
Sustainability 2023 , 15 , 16193 20 of 48 During sugar extraction from beets, water is used for beet washing and transportation, generating an effluent that contains high levels of BOD 5 and TSS (from beetroots covered with mud and soil). Recently, dry cleaning and mechanical conveyors have been developed to minimize energy and water demand. During sugar extraction from sugarcane, water consumption occurs mostly during the wet milling of sugarcane when the imbibition water is added [ 88 ]. The water consumption in sugar production may range from 1.3 to 4.36 and from 3 to 10 m 3 per ton for sugarcane and beet extraction, respectively. The water demand varies according to the initial conditions of the feedstock, involving humidity and dust. Around 20% of the water demand is discharged as wastewater when sugar is extracted from sugarcane, whereas 80% is discharged when sugar is produced from beets. High COD, BOD 5 , COD, TSS, and unpleasant odor characterize the wastewater generated during sugar extraction from beets. Table 21 shows the wastewater characteristics generated in sugar processing factories [ 88 ]. Table 21. Wastewater characteristics in the sugar production industry Parameter Beet Cane CODt (mg/L) 6621 ± 113.2 965–11,640 CODs (mg/L) 6165 ± 517.1 799–10,640 BOD 5 (mg/L) 3837 1939–2347 TKN (mg/L) 10 20–43 TP (mg/L) 2.7 3–31 TSS (mg/L) 665 ± 21.2 288–5030 VSS (mg/L) 335 ± 7.1 110–1990 pH 6.82 4.4–4.6 Biological treatment methods or a combination of physiochemical and biological treatment methods should be employed for treating the wastewater generated from the sugar industry since this wastewater is characterized by high levels of BOD 5 , COD, and TSS 2.2.2. Tea Industry Tea is produced from the leaves of the tea plant [ 89 ]. Tea leaves are the primary feedstock for producing tea products, including post-fermented and black tea. Figure 11 indicates the tea production process schematically. Around 1.4 m 3 of water is consumed for each ton of tea produced, usually during oxidation and machine cleaning. The consumed water is discharged chiefly as wastewater. The wastewater is usually characterized by intense color and turbidity, including organic/inorganic chemicals starting from unprocessed and treated tea, grease/oil, detergents, and metallic particles, as demonstrated in Table 22 . Table 22. Wastewater characteristics in tea industries Parameter R (1) R (2) Turbidity (NTU) 11,549 9210 COD (mg/L) 9850 628 BOD 5 (mg/L) na 193.4 TSS (mg/L) 8945 na TOC (mg/L) 5057 na pH na 6.69 Conductivity ( µ S · cm − 1 ) na 317 Physiochemical treatment methods are recommended for treating in the tea industry, considering the low COD and BOD 5 and associated minimal operating cost. For removing dyes and other components, such as phenols, AOPs showed the best removal efficiency [ 89 ].
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[Summary: This page shows a diagram of tea production. It presents a table with wastewater characteristics in tea industries. Physiochemical treatment methods are recommended. The focus then shifts to the coffee industry, detailing the dry and wet processes and their water and energy demands.]
Sustainability 2023 , 15 , 16193 21 of 48 Sustainability 2023 , 15 , x FOR PEER REVIEW 21 of 50 2.2.2. Tea industry Tea is produced from the leaves of the tea plant [88]. Tea leaves are the primary feedstock for producing tea products, including post-fermented and black tea. Figure 11 indicates the tea production process schematically. Around 1.4 m 3 of water is consumed for each ton of tea produced, usually during oxidation and machine cleaning. The consumed water is discharged chie fl y as wastewater. The wastewater is usually characterized by intense color and turbidity, including organic/inorganic chemicals starting from unprocessed and treated tea, grease/oil, detergents, and metallic particles, as demonstrated in Table 22. Figure 11. Diagram of tea production. Table 22. Wastewater characteristics in tea industries. Parameter R (1) R (2) Turbidity (NTU) 11,549 9210 COD (mg/L) 9850 628 BOD 5 (mg/L) na 193.4 TSS (mg/L) 8945 na TOC (mg/L) 5057 na pH na 6.69 Conductivity (µS·cm − 1 ) na 317 Physiochemical treatment methods are recommended for treating in the tea industry, considering the low COD and BOD 5 and associated minimal operating cost. For re- Figure 11. Diagram of tea production 2.2.3. Coffee Industry Around 10 million tons of coffee is consumed annually worldwide, and this is increasing annually by 1.5% [ 90 ]. Two different methods of coffee processing are used: (1) the dry process and (2) the wet process, which varies considerably in terms of water and energy demands. Figure 12 shows the coffee processing phases Sustainability 2023 , 15 , x FOR PEER REVIEW 22 of 50 moving dyes and other components, such as phenols, AOPs showed the best removal e ffi ciency [88]. 2.2.3. Co ff ee Industry Around 10 million tons of co ff ee is consumed annually worldwide, and this is increasing annually by 1.5% [89]. Two di ff erent methods of co ff ee processing are used: (1) the dry process and (2) the wet process, which varies considerably in terms of water and energy demands. Figure 12 shows the co ff ee processing phases. Figure 12. Diagram of co ff ee processing. Co ff ee bean processing involves the husks of co ff ee cherries removal and the beans drying. In dry co ff ee production, the husks of cherries are removed mechanically, and the drying is achieved using solar energy over two weeks. During wet co ff ee production, water is used in large amounts for sorting, skin removal, and washing co ff ee cherries [90]. Then, pulp removal can be achieved using machine-assisted aqua-pulping or the classic ferment-and-wash method. In the ferment-and-wash method, a large amount of water is used for bean fermentation and washing. Finally, co ff ee beans are washed in tanks or washing machines. During the wet process, around 12.5 m 3 of water is used per ton of green co ff ee. The amount of wastewater generated is estimated at 3 m 3 of highly polluted wastewater per ton of green co ff ee used. Table 23 shows the wastewater characteristics of co ff ee processing [91]. Table 23. Characteristics of wastewater from co ff ee processing. Type pH BOD 5 (g/L) COD (g/L) TS (g/L) TP (mg/L) TN (g/L) Arabica 3.9–4.1 3.6–15.2 6.2–31.5 5.4–13.4 5–8.8 0.1–0.12 Robusta 4.1–4.6 10.8–13.2 15–18.1 6.3–12 4–7.3 0.02–0.04 A perceptible quantity of BOD 5 and COD generated during co ff ee processing necessitates advanced methods for wastewater treatment compared to the treatment method used in tea factories. Table 24 shows the most recent research on sugar, tea, and co ff ee processing/production wastewater treatment. Figure 12. Diagram of coffee processing.
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[Summary: This page presents a diagram of coffee processing. It describes coffee bean processing and the water usage in wet coffee production. It presents a table with characteristics of wastewater from coffee processing and notes the need for advanced treatment methods. Technologies used for treating wastewater in sugar, tea, and coffee industries are also listed.]
Sustainability 2023 , 15 , 16193 22 of 48 Coffee bean processing involves the husks of coffee cherries removal and the beans drying. In dry coffee production, the husks of cherries are removed mechanically, and the drying is achieved using solar energy over two weeks. During wet coffee production, water is used in large amounts for sorting, skin removal, and washing coffee cherries [ 91 ]. Then, pulp removal can be achieved using machine-assisted aqua-pulping or the classic ferment-and-wash method. In the ferment-and-wash method, a large amount of water is used for bean fermentation and washing. Finally, coffee beans are washed in tanks or washing machines. During the wet process, around 12.5 m 3 of water is used per ton of green coffee. The amount of wastewater generated is estimated at 3 m 3 of highly polluted wastewater per ton of green coffee used. Table 23 shows the wastewater characteristics of coffee processing [ 92 ]. Table 23. Characteristics of wastewater from coffee processing Type pH BOD 5 (g/L) COD (g/L) TS (g/L) TP (mg/L) TN (g/L) Arabica 3.9–4.1 3.6–15.2 6.2–31.5 5.4–13.4 5–8.8 0.1–0.12 Robusta 4.1–4.6 10.8–13.2 15–18.1 6.3–12 4–7.3 0.02–0.04 A perceptible quantity of BOD 5 and COD generated during coffee processing necessitates advanced methods for wastewater treatment compared to the treatment method used in tea factories. Table 24 shows the most recent research on sugar, tea, and coffee processing/production wastewater treatment Table 24. Technologies used for treating wastewater generated in sugar, tea, and coffee industries [ 50 ] Characteristics of Wastewater Method Parameter Removal Efficiency (%) Sugar UASB COD 78–82 Sugar Electrochemical COD 84 Turbidity 86 Sugar Anaerobic granular sludge COD 92–95 Sugar Electrochemical peroxidation COD 65 COD 64 TOC 66 TOC 63 Sugar Chemical oxidation + electro-oxidation COD 81 Turbidity 83.5 Sugar Electrochemical reactor COD 90 Turbidity 93.5 Sugar Algal treatment COD 37.91 BOD 5 25.69 TDS 48.51 Turbidity 39.2 Tea Membrane treatment Turbidity >99.9 COD >99.9 TOC >99.9 Tea Photo-Fenton COD 88–99.3 Tea UV photo-Fenton TOC 96 COD 100 Polyphenol 97 Tea Adsorption + AOP Color 98 Coffee UV photo-Fenton TOC 93
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[Summary: This page continues listing technologies used for treating wastewater generated in sugar, tea, and coffee industries. It then discusses different wastewater treatment solutions, focusing on treatment unit inlet composition. The primary contaminants are organic molecules, and low concentrations of cleaning products may require pretreatment.]
Sustainability 2023 , 15 , 16193 23 of 48 Table 24. Cont Characteristics of Wastewater Method Parameter Removal Efficiency (%) Coffee Photo-Fenton + UASB BOD 5 95 Coffee Chemical flocculation + AOP COD 87 Coffee Adsorption COD 99 BOD 5 99 Coffee Membrane treatment COD 97 Conductivity 99 Coffee Chemical coagulation + electro-oxidation TOC 95 COD 97 Coffee Fenton’s + coagulation TOC 76.2 COD 76.5 BOD 5 66.3 2.3. Different Wastewater Treatment Solutions 2.3.1. Treatment Unit Inlet Composition The primary contaminants in food-processing wastewater are the organic molecules, which can be considered a nontoxic effluent [ 93 ]. However, low concentrations of cleaning products and other toxic compounds could be found unsuitable for regular treatment methods. For example, soybean processing generates around 10 L of wastewater, and tofu curd residues as a solid waste around 0.25 kg. Tofu-containing wastewater contains complex polysaccharides rich in nitrogen and contains low carbon, requiring a pretreatment step before conventional biological and physical treatment methods. Whey produced during cheese production is rich in lactose that cannot be fermented using traditional fermentation methods [ 94 ]. During potato processing, wastewater contains remarkable levels of starch, which can be used for alcohol production [ 95 ]. Tomato, grape, and apple processing waste generate a pomace that can be used as animal feed [ 96 ]. However, many of these wastes have some degree of utilization. Recently, several technologies have been developed to reduce pomace [ 97 ]. One of the most promising technologies is converting pomace into alcohol. However, choosing the optimum treatment method depends on the waste’s organic composition, which is vital for producing valuable products. Higher oxygen demand and carbohydrate content substrate will require an extensive treatment process, and the substrate can be used for generating alcohol. The optimum sugar concentration of substrates used for alcohol production should be 15–20%. Higher sugar concentration substrates can be diluted or pretreated using acid hydrolysis, heat treatment, or enzymatic hydrolysis [ 98 ]. A balanced carbon-to-nitrogen ratio (C/N) should be maintained before the substrate is fed to fermentation to avoid antagonistic effects. The balance can be kept by mixing several wastewater streams, such as the co-fermentation of corn with soy skim milk [ 99 , 100 ] In many cases, food-processing wastewater does not have enough nitrogen content, which may require the addition of other supplements to ensure a balanced substrate for microorganisms during the fermentation process. Adding lipids improves the production of ethanol by around 14% [ 101 ]. However, adding lipids to the substrate should be considered based on the nature of the wastewater; for example, a low concentration of lipids in molasses stimulated ethanol production. In general, studying the composition of the wastewater will help in the careful design of an optimum process The following Tables 25 – 27 show the primary physical and chemical properties and composition of organic molecules usually found in wastewater generated during food processing. Wastewater rich in carbohydrates is an ideal substrate for alcohol production—usually, carbohydrates in food-processing wastewater range from 0.45% w / v
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[Summary: This page discusses the organic content of food-processing waste and the role of metal ions in microorganism metabolism. It mentions the addition of ferrous sulfate or ferric chloride to whey substrate and the importance of mineral ions for yeast strain stability and improving ethanol production. The need for effective treatment methods is emphasized.]
Sustainability 2023 , 15 , 16193 24 of 48 to 4.3% w / v . thus, sugar or nitrogen sources should be added to provide enough nutrients for the microorganisms. The solid-containing wastewater contains a higher carbohydrate content of 29.2% w / w to 54.6% w / w ; this wastewater represents an excellent raw material for alcohol production. Liquid effluents with low hydrocarbon content act as dilution agents or replacements for process water. However, nitrogen supplements could be needed to meet the growth requirements of the microorganism [ 102 ]. Solid-rich waste and liquid wastewater establish a perfect medium for producing alcohol. An economic analysis should be conducted before developing such an industrialscale process Organic Contents The organic content of food-processing waste is affected by several metal ions, which play a primary part in the metabolism of microorganisms. Metal ions participate in biocatalytic reactions within growth enzymes, keeping the cell osmotic pressure. The deficiency or overload of mineral ions may result in cell death and limit alcohol production. Consequently, the concentration of minerals in the waste directly affects alcohol production Whey substrate requires the addition of ferrous sulfate or ferric chloride, which could increase the butanol yield from 0.06 to 7.13 g/L and 4.32 g/L, respectively [ 103 ]. Inorganic Content (Minerals) Adding minerals to the substrate is essential to maintain a high yield and to increase the selectivity of the desired product, such as the butanol-to-acetone ratio in whey fermentation. Minerals are essential for yeast strain stability and for improving ethanol production A higher yield of the desired product is essential for reducing the energy demand of the process. The optimum concentration of mineral ions can be determined using the statistical design of the experiment. To optimize the concentration, several studies were found in the literature exploring ethanol production from molasses, seaweed, and bagasse [ 103 ]. Metal absorption is the limiting step in alcohol tolerance levels [ 103 ]. The tables above show the mineral composition of various FPWs. Mineral concentrations are higher in waste streams rich in solids; such waste can be used as a complete production medium for alcohol, with a limited need for adding mineral ions. Magnesium and zinc play a significant role in the glycolytic pathway and cell stability and regulate yeast stress during ethanol fermentation. Usually, solid waste does not have enough zinc to maintain the microorganisms’ growth, except grape pomace. For all food wastes listed except grape pomace, zinc supplements must be added to streams that may contain some solid waste 2.3.2. Technologies for Food Industry Wastewater Treatment and Reuse Water is a crucial component in various industrial processes worldwide. However, it is important to implement appropriate treatment techniques to prevent the release of contaminants into the environment [ 103 – 105 ]. Shockingly, nearly 80% of global wastewater remains insufficiently treated. Industrial pollutants such as suspended solids, grease, oil, and particles contribute to elevated COD, pH, BOD 5 , and turbidity, ultimately leading to surface and groundwater pollution. Such hazardous pollution poses a severe threat to human health. Therefore, it is imperative to develop effective treatment methods to avoid the discharge of industrial pollutants into the environment Figure 13 gives a brief outline of the different technologies currently being used to process food industry wastewater. As described by the Council Directive 2020/741/EC [ 106 ], a single technology or a group of numerous technologies can be used in conjunction with one another to meet the discharge criteria established for various physical, chemical, and biological parameters. The technology to be used typically depends on the extent of contaminants present in the wastewater [ 104 ].
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[Summary: This page presents a table detailing the characteristics of food processing liquid effluent and various parameters like carbohydrates, proteins, lipids, pH, ash, total solids, and COD for different types of waste, including tofu processing effluent, sweet whey, acid whey, potato processing effluent, sweet beverage, tomato pomace, apple pomace, grape pomace, spent coffee grounds and bread waste.]
Sustainability 2023 , 15 , 16193 25 of 48 Table 25. Characteristics of food processing liquid effluent Parameters Tofu Processing Effluent Sweet Whey Acid Whey Potato Processing Effluent Sweet Beverage (Soda) Med Mean SD N Med Mean SD N Med Mean SD N Med Mean SD N Med Mean SD N Carbohydrates [g/L] 6.6 8.3 7.1 4 33.5 33.1 13.1 10 43.7 41.5 6.0 8 16.8 16.8 0.3 2 4.5 8.0 8.8 3 Proteins, g/L 1.2 1.2 0.8 6 4.5 4.9 2 11 7.9 7.6 1.7 8 2.4 3.3 2.5 4 0.2 1 Lipids, g/L 3.8 1 3.9 3.9 2.6 10 5.5 5.6 2.5 7 0.2 1 0 pH 5 5.2 0.4 5 4.2 4.4 0.9 9 4.7 1 5.8 5.5 0.7 5 9.8 9.8 0.8 6 Ash, % w/w 1.7 1.7 0.4 3 0.7 1.0 0.6 7 0.5 0.5 0.1 7 0.2 0.2 0 2 0.1 0.1 0.1 5 Total solids,% w/w 1.7 2 6.7 6.3 0.9 6 6.4 6.6 0.5 6 0.8 1.0 1.0 4 0.1 2 COD, g/L 19.9 22.6 13.3 7 69.3 67.1 4.8 4 79.5 1 5.9 6.0 3.8 4 7.4 1.3 1.3 8 Parameters Tomato Pomace Apple Pomace Grape Pomace Spent Coffee Grounds Bread Waste Med Mean SD N Med Mean SD N Med Mean SD N Med Mean SD N Med Mean SD N Carbohydrates, % w/w 33.9 36.1 10.3 9 42.8 44 6 10 29.2 28.1 5.0 5 49.5 51.2 6.5 6 54.6 58.9 14.4 6 Proteins, % w/w 21 16.4 9.1 13 4.3 4.3 1.3 11 10.5 9.9 2.5 7 16.4 17 4.6 8 11.8 11 2.1 8 Lipids, % w/w 13.4 11.3 5.3 7 2.7 2.9 1.2 9 6.7 6.9 1.8 7 24 22.2 5.7 8 1.8 1.8 0.4 4 pH 2.9 1 3.9 1 4.4 0.8 2 5.3 0.6 2 Ash, % w/w 4.1 5.0 2.1 6 1.5 1.5 1.0 9 4.8 4.8 2.0 6 1.5 1.5 0.2 5 1.80 1.7 0.5 7 Total solids, % w/w 14.5 17.8 7.1 3 27.7 28.3 2.2 4 35.0 1 29.2 28.3 7.7 4 89 80.7 13.4 7 COD, g/kg 87.0 86.7 9.5 3 14.3 14.4 6.1 3 14.4 1 160 1 Med: Median, SD: Standard deviation, N: number of reported values.
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[Summary: This page presents a table showing the mineral content associated with liquid effluents from various food processing wastes, including Tofu Processing Effluent, Sweet Whey, Acid Whey, Potato Processing Effluent, and Sweet Beverage, with a focus on elements like Calcium, Magnesium, Sodium, Potassium, Iron, Manganese, Phosphorous, Sulfur and Zinc.]
Sustainability 2023 , 15 , 16193 26 of 48 Table 26. Mineral content associated with liquid effluents Mineral Content, mg/L Tofu Processing Effluent Sweet Whey Acid Whey Potato Processing Effluent Sweet Beverage (Soda) Med Mean SD N Med Mean SD N Med Mean SD N Med Mean SD N Med Mean SD N Calcium 34.6 1 341 340 84 4 1100 1110 85 4 100 1 3.7 1 Magnesium 16.3 2 2 49 55 22 3 230 1 91.2 1 3.1 1 Sodium 127 1 386 366 82 4 1785 2 2 40 1 21.6 1 Potassium 861 1 1300 1250 240 3 1400 1367 153 3 35 1 4.3 1 Iron 9 1 2 2 1 0 0.2 1 0 1 Manganese 0 1 0 0.1 1 0.2 1 0 1 Phosphorous 15 1 2 440 700 521 3 540 540 198 3 169 268 295 3 1.3 1 Sulfur 2240 1 1 0 0 58 67 30 3 300 1 Zinc 0.5 0 2 0.3 2 2.2 1 0.5 1 0 1 Table 27. Minerals in water-rich solid stream Mineral Content, mg/kg Tofu Processing Effluent Sweet Whey Acid Whey Potato Processing Effluent Sweet Beverage (Soda) Med Mean SD N Med Mean SD N Med Mean SD N Med Mean SD N Med Mean SD N Calcium 5700 5297 1922 7 675 808 366 6 4400 4570 1164 3 777 1020 625 5 1358 1252 553 6 Magnesium 2310 2 388 390 174 6 1500 1643 682 4 1900 1515 820 5 700 731 519 4 Sodium 1820 2 100 855 1045 5 440 420 92 3 267 317 282 4 3150 3438 644 4 Potassium 8740 2 2300 3098 2649 5 1880 2027 711 3 8100 7635 3062 5 1600 2270 1521 5 Iron 384 2 30 30 6 3 50 41.3 31 3 85 136 131 4 93 230 239 5 Manganese 366 2 6 7 2 4 106 106 34 3 33 34 6.7 4 1.7 1 Phosphorous 4750 5466 1921 8 850 973 435 5 3400 3077 1120 3 1534 1442 394 5 1890 1945 420 4 Sulfur 0 1100 1 890 1 1600 2000 872 5 Zinc 54 1 13 11 6 4 9800 1 12 12 3 20.5 8 2 Sustainability 2023 , 15 , x FOR PEER REVIEW 27 of 50 signi fi cant role in the glycolytic pathway and cell stability and regulate yeast stress during ethanol fermentation. Usually, solid waste does not have enough zinc to maintain the microorganisms’ growth, except grape pomace. For all food wastes listed except grape pomace, zinc supplements must be added to streams that may contain some solid waste. 2.3.2. Technologies for Food Industry Wastewater Treatment and Reuse Water is a crucial component in various industrial processes worldwide. However, it is important to implement appropriate treatment techniques to prevent the release of contaminants into the environment [102–104]. Shockingly, nearly 80% of global wastewater remains insu ffi ciently treated. Industrial pollutants such as suspended solids, grease, oil, and particles contribute to elevated COD, pH, BOD 5 , and turbidity, ultimately leading to surface and groundwater pollution. Such hazardous pollution poses a severe threat to human health. Therefore, it is imperative to develop e ff ective treatment methods to avoid the discharge of industrial pollutants into the environment. Figure 13 gives a brief outline of the di ff erent technologies currently being used to process food industry wastewater. As described by the Council Directive 2020/741/EC [105], a single technology or a group of numerous technologies can be used in conjunction with one another to meet the discharge criteria established for various physical, chemical, and biological parameters. The technology to be used typically depends on the extent of contaminants present in the wastewater [103]. Figure 13. An outline of the di ff erent wastewater treatment technologies [12]. Figure 13 provides a concise overview of the various technologies presently employed for food industry wastewater treatment. According to Council Directive 2020/741/EC, either a single technology or a combination of multiple technologies can be employed synergistically to achieve compliance with the set discharge standards concerning diverse physical, chemical, and biological parameters. The selection of the appropriate technology usually hinges on the concentration of contaminants found in the wastewater [103]. Figure 13. An outline of the different wastewater treatment technologies [ 12 ].
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[Summary: This page contains a table about minerals in water-rich solid streams and a figure of different wastewater treatment technologies. It also focuses on challenges and factors for selecting the optimum treatment method, emphasizing the importance of wastewater characteristics, cost, energy requirements, regulatory requirements, and environmental concerns.]
Sustainability 2023 , 15 , 16193 27 of 48 Figure 13 provides a concise overview of the various technologies presently employed for food industry wastewater treatment. According to Council Directive 2020/741/EC, either a single technology or a combination of multiple technologies can be employed synergistically to achieve compliance with the set discharge standards concerning diverse physical, chemical, and biological parameters. The selection of the appropriate technology usually hinges on the concentration of contaminants found in the wastewater [ 104 ]. Food industry wastewater treatment technologies and reuse, including physical, chemical, and biological treatment methods, are shown in Figure 13 . Physical treatment involves the removal of large particles through sedimentation or filtration. The chemical treatment uses chemicals such as coagulants and flocculants to remove dissolved contaminants. Biological treatment uses microorganisms to break down organic pollutants. Advanced treatment technologies such as membrane filtration and ozone treatment can further treat wastewater to meet stringent reuse standards. The processed water can be reprocessed for non-potable purposes such as irrigation or industrial processes, thus reducing the strain on freshwater resources and promoting sustainable water management practices in the food industry [ 103 – 105 ]. 2.4. Challenges and Factors for Selecting the Optimum Treatment Method When selecting the optimum treatment method for wastewater, several challenges and factors must be considered: the wastewater characteristics, the type and amount of contaminants present, the size and scale of the treatment facility, and the available resources. Factors such as cost, energy requirements, and maintenance needs must also be considered, as they can affect the long-term viability and sustainability of the chosen treatment method. Furthermore, regulatory requirements and environmental concerns are critical factors that must be considered when selecting a wastewater treatment method. Wastewater management is a crucial part of food industries to enhance productivity and reduce environmental effects. Process integration methods are practical tools to decrease water demand and wastewater generation by considering the physiochemical characteristics of the system under study, including water demand and minimum acceptable threshold for particular contaminants [ 104 ]. Water pinch analysis and mathematical optimization are standard process integration methods to reduce water demand and wastewater generation [ 98 ]. To achieve sustainability in food industries, the process should be modified to ensure higher productivity, lower resource consumption, and minimal environmental destruction [ 104 , 105 ]. Recently, process integration methods have attracted significant attention in food industries. Mixed integer nonlinear programming to manage water/wastewater in milk-processing units reduced water demand and wastewater generation by around 33 and 85%, respectively, by examining each unit’s needs and integrating the overall process [ 82 ]. The literature highlights the necessity to gather complete qualitative and quantitative information on water/wastewater flow rates, quality, and placement in the production unit. By employing water pinch analysis and mathematical optimization, 30% of water demand and wastewater generation were reduced in a corn refinery by developing a wastewater management system, which could be an ideal start for other food processing units [ 105 ]. Using a similar analogy, BOD 5 was used as the critical contaminant for developing a wastewater management system, reducing water demand and wastewater generation by around 43 and 66%, respectively [ 82 , 107 ]. Figure 14 Advantages and disadvantages of the different nutrient recovery processes Conventional wastewater treatment has the following advantages: conventional methods such as sedimentation and primary treatment are often cost-effective and require less complex infrastructure. These methods effectively remove solid particles and suspended solids from wastewater. They generally have lower energy requirements compared to advanced treatment methods. On the other side, conventional methods are less effective at removing contaminants such as nutrients (nitrogen and phosphorus) and organic matter. They may not completely eliminate pathogens and microorganisms from the water.
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[Summary: This page discusses advantages and disadvantages of conventional and chemical wastewater treatment methods. Conventional methods are cost-effective but less effective at removing contaminants. Chemical treatments can remove a wide range of contaminants but can be expensive and produce chemical residuals.]
Sustainability 2023 , 15 , 16193 28 of 48 Conventional treatment processes produce significant amounts of sludge, which must be managed properly Sustainability 2023 , 15 , x FOR PEER REVIEW 29 of 50 procurement and handling of chemicals can be expensive. Chemical treatments often produce chemical residuals that need disposal, which can be environmentally challenging. Handling and storage of chemicals pose potential health and safety risks to workers. Some chemical treatments can introduce harmful byproducts or a ff ect aquatic ecosystems. In addition, advanced chemical treatment processes can be complex to design and operate. In practice, wastewater treatment units must combine both conventional and chemical methods to address a broad spectrum of contaminants e ff ectively while considering cost and environmental impact. The choice of method depends on the speci fi c wastewater composition and treatment goals [81]. Figure 14. Advantages and disadvantages of di ff erent nutrient recovery processes [81]. Figure 14. Advantages and disadvantages of different nutrient recovery processes [ 82 ]. Chemical treatment methods can efficiently remove a wide range of contaminants, including heavy metals, organic pollutants, and nutrients. Chemical treatments, such as chlorination, can effectively disinfect and kill pathogens. Chemical treatment processes can be adjusted to target specific pollutants, making them versatile. On the other side, the procurement and handling of chemicals can be expensive. Chemical treatments often produce chemical residuals that need disposal, which can be environmentally challenging Handling and storage of chemicals pose potential health and safety risks to workers. Some chemical treatments can introduce harmful byproducts or affect aquatic ecosystems. In addition, advanced chemical treatment processes can be complex to design and operate.
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[Summary: This page discusses environmental hazards of industrial wastewater, highlighting contaminants like organic matter, hydrocarbons, and heavy metals. It emphasizes water quality as the main parameter for developing wastewater management systems and the importance of understanding production process limitations to determine acceptable water quality.]
Sustainability 2023 , 15 , 16193 29 of 48 In practice, wastewater treatment units must combine both conventional and chemical methods to address a broad spectrum of contaminants effectively while considering cost and environmental impact. The choice of method depends on the specific wastewater composition and treatment goals [ 82 ]. 2.4.1. Environmental Hazards of Industrial Wastewater Industrial wastewater discharge into water bodies may result in severe water pollution and negatively impact humans and the ecosystem. Several contaminants are usually present in food-processing wastewater, including organic matter, hydrocarbons, suspended solids, inorganic dissolved salts, heavy metals, surfactants, and detergents. Contaminated water is unsuitable for drinking and irrigation and adversely affects humans, animals, plants, and aquatic life 2.4.2. Water Quality Water quality is the main parameter for developing wastewater management systems Wastewater treatment scenarios, efficiency, and techniques are designed to address the characteristics of wastewater and water consumed by each unit. The water quality and characteristics are essential to using water pinch or optimization techniques. In wastewater management systems, treated wastewater streams are referred to as “sources” of water, while units in which water is used are commonly referred to as “sinks”. The minimum acceptable threshold of the water used in any sink process is essential to design a treatment method The operating conditions such as pressure, temperature, device materials, and porosity determine the minimum acceptable threshold of water required for each sink process [ 83 , 84 ] Understanding the production process limitations is vital to determine acceptable water quality. As the wastewater characterizations such as contaminants (e.g., TSS, BOD 5 , COD) grow, applying water management strategies becomes more demanding and costly. Treatment methods that address specific contaminants are more favorable to use than other nonspecific wastewater treatment methods, considering their design and practice. However, applying such processes in food-processing wastewater treatment is problematic since treatment methods/processes are usually sensitive to different contaminants, and multiple-contaminant approaches are then suggested [ 94 , 108 ]. 2.5. Development and Integrated Management Treatment of food-processing wastewater will help recycle and reuse water, recover resources, and protect the environment. Industrial wastewater, in general, is divided into gray, white, and black water according to the wastewater characteristics and reuse potential. Graywater treatment is simple and requires solids removal before reusing [ 83 ]. White water can be reused for industrial applications without any treatment since the quality of white water is quite similar to fresh drinking water Graywater contains raw materials and products, increasing the potential for recovering resources and reusing water. Physical treatment methods are usually preferred for graywater treatment, as the organic wastewater loadings increase, including COD, BOD 5 , and other nutrients. Further complicated treatment processes are needed, and such wastewater is no longer considered graywater. Membrane-based techniques have shown efficient treatment of graywater produced from food processing units compared to standard physical methods considering water, energy, and land requirements [ 84 ]. 2.5.1. Industrial Wastewater Treatment Levels Industrial wastewater treatment is categorized into the following levels in Figure 15 . The raw wastewater is treated first using preliminary and primary treatment methods to remove coarse materials and suspended particles. Then, the refined wastewater is treated using secondary/biological treatment methods [ 109 ].
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[Summary: This page presents a figure showing the treatment of industrial wastewater. It describes the levels of industrial wastewater treatment, categorizing them into preliminary, primary, secondary, and biological treatment methods. It shows a figure of wastewater treatment operations and then focuses on membrane separation techniques.]
Sustainability 2023 , 15 , 16193 30 of 48 Sustainability 2023 , 15 , x FOR PEER REVIEW 31 of 50 Figure 15. Treatment of industrial wastewater [108]. 2.5.2. Operations of Wastewater Treatment Processes The treatment processes consist of several unit operations Figure 16. Figure 16. Wastewater treatment operations [108]. 2.5.3. Membrane Separation Techniques Membrane separation techniques can separate valuable chemicals and raw materials with high e ffi ciency and minimum energy requirement [109–112]. Due to the expected membrane fouling and the high concentration of suspended solids in food processing e ffl uent, membrane fabrication, and regeneration were modi fi ed signi fi cantly to reduce the fouling e ff ect. New research trends are directed toward manufacturing speci fi c contaminants membranes, which can be used to remove speci fi c contaminants at high e ffi - ciency. For example, several selective nanocomposite membranes were developed to remove heavy metals, ions, and pathogens. Reducing the concentration of contaminants is essential to minimize the harmful e ff ect on the environment. Several harmful compounds are released into the environment if food waste is not adequately treated, including organic solvents, phenolic compounds, sweeteners, arti fi cial dyes, and food preservatives. The maximum permissible amount Figure 15. Treatment of industrial wastewater [ 109 ]. 2.5.2. Operations of Wastewater Treatment Processes The treatment processes consist of several unit operations Figure 16 . Sustainability 2023 , 15 , x FOR PEER REVIEW 31 of 50 Figure 15. Treatment of industrial wastewater [108]. 2.5.2. Operations of Wastewater Treatment Processes The treatment processes consist of several unit operations Figure 16. Figure 16. Wastewater treatment operations [108]. 2.5.3. Membrane Separation Techniques Membrane separation techniques can separate valuable chemicals and raw materials with high e ffi ciency and minimum energy requirement [109–112]. Due to the expected membrane fouling and the high concentration of suspended solids in food processing e ffl uent, membrane fabrication, and regeneration were modi fi ed signi fi cantly to reduce the fouling e ff ect. New research trends are directed toward manufacturing speci fi c contaminants membranes, which can be used to remove speci fi c contaminants at high e ffi - ciency. For example, several selective nanocomposite membranes were developed to remove heavy metals, ions, and pathogens. Reducing the concentration of contaminants is essential to minimize the harmful e ff ect on the environment. Several harmful compounds are released into the environment if food waste is not adequately treated, including organic solvents, phenolic compounds, sweeteners, arti fi cial dyes, and food preservatives. The maximum permissible amount Figure 16. Wastewater treatment operations [ 109 ]. 2.5.3. Membrane Separation Techniques Membrane separation techniques can separate valuable chemicals and raw materials with high efficiency and minimum energy requirement [ 110 – 113 ]. Due to the expected membrane fouling and the high concentration of suspended solids in food processing effluent, membrane fabrication, and regeneration were modified significantly to reduce the fouling effect. New research trends are directed toward manufacturing specific contaminants membranes, which can be used to remove specific contaminants at high efficiency. For example, several selective nanocomposite membranes were developed to remove heavy metals, ions, and pathogens Reducing the concentration of contaminants is essential to minimize the harmful effect on the environment. Several harmful compounds are released into the environment if food waste is not adequately treated, including organic solvents, phenolic compounds, sweeteners, artificial dyes, and food preservatives. The maximum permissible amount
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[Summary: This page discusses managing contaminants in food wastewater, including COD, BOD5, TDS, and TSS, which impact treatment and the environment. It highlights membrane technology's challenges like fouling, and the need to control nitrogen and phosphorus to prevent algal blooms. Algal methods for treatment are being developed for biofuel production.]
Sustainability 2023 , 15 , 16193 31 of 48 (MPA) of COD and BOD 5 discharge is 120 and 40 mg · L − 1 , respectively. Usually, COD and BOD 5 levels in food-processing waste could reach around 20 times the allowable MPA. Biological treatment methods must be used to reduce the high levels of COD and BOD 5 discharged from the food industry TDS and TSS negatively impact unit operations, leading to membrane fouling, erosion, and environmental impacts. TDS and TSS are used, and non-soluble suspended matter is present to index the soluble and non-soluble suspended matter in the wastewater. TSS affects the membrane processes commonly used in the food industry and increases the membrane fouling rate [ 113 ]. COD, and insoluble chemicals such as pesticides from the TSS in food processing industries. Several treatment strategies and conventional treatment methods are necessary to reduce TDS and TSS. Several water management strategies rely on minimizing physical and organic contaminants from the source, such as separationfrom-origin and preventing wastewater mixing Membrane treatment technology is one of the promising technologies for treating wastewater from food industries. However, membrane operation suffers from unavoidable fouling problems and high operating and initial costs. To use membrane technology effectively for wastewater treatment, the two significant challenges must be addressed. Fouling is the primary reason for the considerable delay in implementing membrane separation processes since it leads to high operating and maintenance expenses and lower separation efficiency, leading to a higher restoration frequency of membranes. Fouling occurs due to continued solids deposition on the membrane surface or the subsequent blocking of the membrane pores Nitrogenand phosphorus-containing nutrients are the third challenging group of contaminants in food-processing wastewater treatment. N and P compounds originate from protein compounds and agricultural fertilizers such as N-NH 3 , N-NO 3 , and PO 4 [ 104 ]. Controlling nitrogen and phosphorous content in the wastewater is important to maintain the biological treatment methods in good operating conditions. Higher levels of nitrogen may increase the chances of algal bloom. Harmful algal blooms (HABs) are the sudden and unrestrained wild species growth of algae. This type of algae is destructive to the ecosystem, releases toxic substances, and decreases dissolved oxygen, and increases fish and aquatic animal mortality [ 82 ]. Some forms of nitrate and nitrite may lead to a negative impact on human health. The MPA in the discharged wastewater of TN and TP is 40 mg/L. Several algal methods have been developed recently for treating meat, dairy, and edible oil processing units’ effluents. The cultivated algae are used later for producing biofuels The algae processes are still under development, and further research is needed. Figure 17 illustrates the ladder of growing value proposition for water reuse as the water quality/the value chain investment increases Sustainability 2023 , 15 , x FOR PEER REVIEW 32 of 50 (MPA) of COD and BOD 5 discharge is 120 and 40 mg·L − 1 , respectively. Usually, COD and BOD 5 levels in food-processing waste could reach around 20 times the allowable MPA. Biological treatment methods must be used to reduce the high levels of COD and BOD 5 discharged from the food industry. TDS and TSS negatively impact unit operations, leading to membrane fouling, erosion, and environmental impacts. TDS and TSS are used, and non-soluble suspended ma tt er is present to index the soluble and non-soluble suspended ma tt er in the wastewater. TSS a ff ects the membrane processes commonly used in the food industry and increases the membrane fouling rate [112]. COD, and insoluble chemicals such as pesticides from the TSS in food processing industries. Several treatment strategies and conventional treatment methods are necessary to reduce TDS and TSS. Several water management strategies rely on minimizing physical and organic contaminants from the source, such as separation-from-origin and preventing wastewater mixing. Membrane treatment technology is one of the promising technologies for treating wastewater from food industries. However, membrane operation su ff ers from unavoidable fouling problems and high operating and initial costs. To use membrane technology e ff ectively for wastewater treatment, the two signi fi cant challenges must be addressed. Fouling is the primary reason for the considerable delay in implementing membrane separation processes since it leads to high operating and maintenance expenses and lower separation e ffi ciency, leading to a higher restoration frequency of membranes. Fouling occurs due to continued solids deposition on the membrane surface or the subsequent blocking of the membrane pores. Nitrogenand phosphorus-containing nutrients are the third challenging group of contaminants in food-processing wastewater treatment. N and P compounds originate from protein compounds and agricultural fertilizers such as N-NH 3 , N-NO 3 , and PO 4 [103]. Controlling nitrogen and phosphorous content in the wastewater is important to maintain the biological treatment methods in good operating conditions. Higher levels of nitrogen may increase the chances of algal bloom. Harmful algal blooms (HABs) are the sudden and unrestrained wild species growth of algae. This type of algae is destructive to the ecosystem, releases toxic substances, and decreases dissolved oxygen, and increases fi sh and aquatic animal mortality [81]. Some forms of nitrate and nitrite may lead to a negative impact on human health. The MPA in the discharged wastewater of TN and TP is 40 mg/L. Several algal methods have been developed recently for treating meat, dairy, and edible oil processing units’ e ffl uents. The cultivated algae are used later for producing biofuels. The algae processes are still under development, and further research is needed. Figure 17 illustrates the ladder of growing value proposition for water reuse as the water quality/the value chain investment increases. Figure 17. Ladder of increasing value propositions for reuse with increasing investments in water quality or the value chain [ 82 ].
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[Summary: This page discusses microbial fuel cells (MFC) for energy and chemical recovery from food wastewater, achieving BOD5 removal and power generation. It covers protein and lipid recovery from dairy wastewater using Na-lignosulphonate and algal photo-reactors. Struvite is generated from composting to recover ammonium and phosphate, while biopolymers and xanthan are produced from food waste.]
Sustainability 2023 , 15 , 16193 32 of 48 3. New Integrated Methods and Technologies 3.1. Microbial Fuel Cells Microbial fuel cells (MFC) can be used to recover valuable chemicals and energy by treating food industry wastewater. A direct product of MFC is clean electricity. MFC was used successfully to treat dairy industry wastewater for more than 75 days [ 114 ]. A 95% removal efficiency of BOD 5 was achieved, resulting in a power density of 27 W.m 3 [ 115 , 116 ]. MFC was used for treating the effluent of the vegetable oil industry using 20 samples for 72 h. The results indicated that MFC could play an influential role in treating effluent. MFC is improved with time and temperature at COD removal efficiency of 80%. MFC uses microorganisms to generate electricity, which affects the MFC performance; a plant-based rhizosphere microbial community can be employed to avoid such issues 3.2. Recovery of Proteins and Lipids Dairy industry wastewater contains high COD and BOD 5 ladings due to lipids, proteins, and hydrocarbons. Na-lignosulphonate can recover valuable chemicals from wastewater and remove the BOD 5 . In total, 96 and 46% of the lipids and proteins were recovered at a BOD 5 removal efficiency of 73% at 22 ◦ C [ 117 , 118 ]. Algal photo-reactors represent an efficient method for recovering lipids and proteins and can be used for water-containing toxins, which can be treated using microalgae. Solvent extraction of lipids did not show interesting results in scaling the process to an industrial scale [ 119 ]. Lipids can also be produced by treating fish-processing wastewater using microalga cultivation of Chlorella vulgaris . This process can be developed further for producing lipids from fish-processing wastewater inside a bio-refinery process [ 120 ]. High turbidity could affect microalgae growth, so the TSS should be reduced before the biological treatment [ 121 ]. 3.3. Recovery of Ammonium and Phosphate Composting of food-processing waste generates struvite to recover ammonium and phosphate. The process can be combined with food-processing waste and sewage sludge ash. The precipitate consists of mostly struvite with a percentage of ~72%, demonstrating elevated P-bioavailability and heavy-metal traces [ 122 ]. Schizochytrium sp. is used for treating tofu whey wastewater to produce docosahexaenoic acid. COD, TN, and TP removal were 64.7, 59.3, and 66%, respectively [ 123 ]. Several processes were developed to recover ammonium and phosphate separately by using electrodialysis. A monovalent anionselective membrane can prevent the contamination of phosphorus streams by ammonium or other single-charged anions [ 124 – 127 ]. 3.4. Production of Biopolymers Biopolymers are used in several applications. Biopolymers can be produced from food industry wastewater through extraction or fermentation without requiring pretreatment. Food industry waste, containing high organic content, is a potential feedstock for biopolymer production Cupriavidus necator is used to convert brewery waste stream to produce poly-3-hydroxybutyrate biopolymer. The maximum biopolymer yield and volumetric productivity achieved were 0.28 g g − 1 and 0.022 g L − 1 h − 1 , respectively [ 128 ]. The process is still not economically viable due to the need for sterilization requirements and pure microbial cultures. The high production cost of biopolymer production procedures compared to traditional plastic production methods hindered the commercialization of the process 3.5. Production of Xanthan Biosynthesis of xanthan species while treating challenging winery wastewater is a viable option for recovering valuable resources from wastewater from food processing units. Maximum xanthan production was 23.85 g L − 1 . The conversion efficiency of sugar, nitrogen, and phosphorus was 90.8, 71.7, and 83.1%, respectively. This process can be
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[Summary: This page discusses biogas production from anaerobic digestion of food waste, highlighting its use in combined heat and power. It emphasizes the potential for heat recovery from wastewater streams using heat exchangers to minimize energy demand. It also covers resource mining from wastewater using chemical, biological, and membrane bioreactors for nutrient recovery.]
Sustainability 2023 , 15 , 16193 33 of 48 employed for winery wastewater treatment and recovering valuable resources as feedstock for the xanthan production industry [ 129 , 130 ]. 3.6. Biogas Production by Anaerobic Digestion Anaerobic digestion (AD) of municipal solid waste was studied in detail for producing combined heat and power (CHP) [ 131 , 132 ]. AD of food industry wastewater and sewage sludge was conducted using two parallel anaerobic digestion reactors at a scale of 8500 m 3 for each reactor [ 133 , 134 ]. In total, 8300 m 3 d − 1 of biogas was produced from each reactor; the unit was operated for 12 months. Around 0.048 m 3 d − 1 of biogas is produced from dairyprocessing wastewater treatment using a reactor volume of 0.28 m 3 using microwave and ultrasonic generators. Future work should target the process economics and pretreatment methods needed to improve the quality of feedstock [ 135 , 136 ]. 3.7. Heat Recovery Heat recovery from wastewater streams is not studied in detail. There is a potential to recover a considerable amount of heat from wastewater streams. In general, heat exchangers are employed in the food processing units to eliminate microbial activity and to increase the products’ shelf life. In addition, heat exchangers can condition products/streams before filling or drying [ 137 , 138 ]. Recovering the heat by heating up cold streams will minimize process energy demand. The optimum heat recovery process can be developed based on the operating temperature and wastewater volume. Several heat transfer systems have been developed and used in the food industry. Water was preheated to 60 ◦ C in a whey facility by using heat in a stream at 230 ◦ C, achieving 35–55% in energy efficiency. Heat recovery in the food industry can be achieved using gravity film and plate heat recovery methods 3.8. Mining of Resources from Wastewater Several valuable compounds are available in wastewater, so wastewater can be used to generate valuable natural resources. Resource reuse is more attractive when the re-source, remake, and rethink concept is applied for creating new added-value products from waste streams. Figure 18 shows the possibilities of resource recovery from wastewater [ 82 ]. Sustainability 2023 , 15 , x FOR PEER REVIEW 35 of 50 Figure 18. Di ff erent aspects of resource recovery from wastewater [81]. Several methods can be used for nutrient recovery from wastewater streams, including chemical, biological, and membrane bioreactors, bio-electrochemical systems, and membrane photo-bioreactors. The recovery using chemical processes includes either adsorption or precipitation steps. The precipitation step is performed using magnesiumand calcium-based compounds to facilitate the precipitation process. The adsorption step is performed using either ion exchange, electrostatic a tt raction, or surface precipitation. Nutrient recovery using membrane systems is conducted using forward osmosis or electrodialysis. Nutrient recovery within the bio-electrochemical system and photo-bioreactor is performed by employing microbes and algae. An e ffi cient nutrient recovery can be achieved by combining the forward osmosis process and the bio-electrochemical system. The membrane photo-bioreactor can be developed by combining combined photo-bioreactor with a membrane technology [138]. 4. Water Management Framework In the circular economy framework, economic development is directly proportional to resource conservation and environmental sustainability. Adopting the circular economy concept in wastewater management promotes resource recovery as a central element and provides a strategy to improve water supply. Water systems management to harmonize the circular economy concept is based on three principles: (i) design out waste externalities treatment process, (ii) keep resources in use, and (iii) regenerate natural capital [139]. There is a need to address both economic and environmental concerns associated with food-processing e ffl uent. The optimum solution must align with sustainability goals. Within the context of the circular economy framework, economic growth is closely tied to the conservation of resources and the sustainability of the environment. In the realm of wastewater management, embracing the circular economy concept places a strong emphasis on resource recovery and o ff ers a strategy to enhance the water supply. The management of water systems, in alignment with circular economy principles, re- Figure 18. Different aspects of resource recovery from wastewater [ 82 ].
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[Summary: This page discusses nutrient recovery methods from wastewater, including chemical, biological, and membrane-based systems. It emphasizes the circular economy framework for water management, focusing on waste reduction, resource utilization, and natural capital regeneration. It also explores recycling food industry waste for value-added products like biofuels and biofertilizers.]
Sustainability 2023 , 15 , 16193 34 of 48 Several methods can be used for nutrient recovery from wastewater streams, including chemical, biological, and membrane bioreactors, bio-electrochemical systems, and membrane photo-bioreactors. The recovery using chemical processes includes either adsorption or precipitation steps. The precipitation step is performed using magnesiumand calciumbased compounds to facilitate the precipitation process. The adsorption step is performed using either ion exchange, electrostatic attraction, or surface precipitation. Nutrient recovery using membrane systems is conducted using forward osmosis or electrodialysis. Nutrient recovery within the bio-electrochemical system and photo-bioreactor is performed by employing microbes and algae. An efficient nutrient recovery can be achieved by combining the forward osmosis process and the bio-electrochemical system. The membrane photo-bioreactor can be developed by combining combined photo-bioreactor with a membrane technology [ 139 ]. 4. Water Management Framework In the circular economy framework, economic development is directly proportional to resource conservation and environmental sustainability. Adopting the circular economy concept in wastewater management promotes resource recovery as a central element and provides a strategy to improve water supply. Water systems management to harmonize the circular economy concept is based on three principles: (i) design out waste externalities treatment process, (ii) keep resources in use, and (iii) regenerate natural capital [ 140 ]. There is a need to address both economic and environmental concerns associated with food-processing effluent. The optimum solution must align with sustainability goals Within the context of the circular economy framework, economic growth is closely tied to the conservation of resources and the sustainability of the environment. In the realm of wastewater management, embracing the circular economy concept places a strong emphasis on resource recovery and offers a strategy to enhance the water supply. The management of water systems, in alignment with circular economy principles, revolves around three core principles: (i) eliminating the creation of waste externalities in treatment processes, (ii) maintaining the utilization of resources, and (iii) rejuvenating our natural capital [ 140 ]. Consequently, the sustainable reclamation of resources from wastewater holds the potential to generate revenue by creating marketable products, ensuring the safety of water reuse, and upholding water quality standards tailored to specific applications and economic objectives [ 141 ]. To effectively integrate circular economy (CE) principles into the wastewater sector, besides technological advancements, various other factors such as financial viability, societal impact, environmental considerations, risk assessment, and energy efficiency must be carefully weighed. Moreover, it necessitates proper environmental education, heightened awareness, and a comprehensive understanding of CE principles to facilitate the adoption of a CE model. Therefore, the adoption of circular and sustainable solutions by companies and wastewater operators can significantly expedite the transition toward a CE model [ 142 ]. Food industry waste can be recycled to create a circular economy in agri-food fields Waste recycling of food industry residues can produce value-added products since the waste contains valuable nutrients and is rich in renewable energy. Several useful products, such as biofuels, bioenergy, and bio-fertilizers, can be generated from food industry waste. In addition, metal compounds and nutrients can be extracted and reused in several applications. A circular economy concept in the food industry will help circulate resources and nutrients in a closed loop, minimizing discharging streams to the environment. Food waste can generate valuable chemicals and nutrients in addition to energy. In comparison, biodegradable materials can be recycled further to produce other biodegradable products, alternatively, as an end-of-life option in lieu of carbon capture for CO 2 sequestration. To explore the opportunities for developing a circular economy in sustainable food waste management, understanding existing food waste situations worldwide is a crucial cornerstone [ 143 ].
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[Summary: This page illustrates a route for recovering value-added products from food wastewater. It emphasizes the importance of integrated management systems for resource recovery, based on reduce, reuse, recycle, and recover (4 R). Plastic packaging can be reused or recycled. Waste cooking oil can be converted to biodiesel, and corncob can produce biofuels.]
Sustainability 2023 , 15 , 16193 35 of 48 Figure 19 illustrates the feasible route for recovering value-added products from food wastewater, improving the revenue generated Sustainability 2023 , 15 , x FOR PEER REVIEW 36 of 50 volves around three core principles: (i) eliminating the creation of waste externalities in treatment processes, (ii) maintaining the utilization of resources, and (iii) rejuvenating our natural capital [139]. Consequently, the sustainable reclamation of resources from wastewater holds the potential to generate revenue by creating marketable products, ensuring the safety of water reuse, and upholding water quality standards tailored to speci fi c applications and economic objectives [140]. To e ff ectively integrate circular economy (CE) principles into the wastewater sector, besides technological advancements, various other factors such as fi nancial viability, societal impact, environmental considerations, risk assessment, and energy e ffi ciency must be carefully weighed. Moreover, it necessitates proper environmental education, heightened awareness, and a comprehensive understanding of CE principles to facilitate the adoption of a CE model. Therefore, the adoption of circular and sustainable solutions by companies and wastewater operators can signi fi cantly expedite the transition toward a CE model [141]. Food industry waste can be recycled to create a circular economy in agri-food fi elds. Waste recycling of food industry residues can produce value-added products since the waste contains valuable nutrients and is rich in renewable energy. Several useful products, such as biofuels, bioenergy, and bio-fertilizers, can be generated from food industry waste. In addition, metal compounds and nutrients can be extracted and reused in several applications. A circular economy concept in the food industry will help circulate resources and nutrients in a closed loop, minimizing discharging streams to the environment. Food waste can generate valuable chemicals and nutrients in addition to energy. In comparison, biodegradable materials can be recycled further to produce other biodegradable products, alternatively, as an end-of-life option in lieu of carbon capture for CO 2 sequestration. To explore the opportunities for developing a circular economy in sustainable food waste management, understanding existing food waste situations worldwide is a crucial cornerstone [142]. Figure 19 illustrates the feasible route for recovering value-added products from food wastewater, improving the revenue generated. Figure 19. The feasible route for generating value-added products from wastewater [81]. Figure 19. The feasible route for generating value-added products from wastewater [ 82 ]. 4.1. Resource Recovery Food-processing effluent contains valuable materials, including proteins and lipids, alongside low concentrations of heavy metals and toxicants. This emphasizes the importance of developing integrated management systems to recover these resources, improving the economic value of the process The resource recovery (4 R concept) was developed based on the following four steps: REDUCE, REUSE, RECYCLE, and RECOVER. Around 20–30% of food is wasted during the pre-harvest step in developing countries due to several supply chain constraints. This ratio may reach up to 72% in some cases. It is crucial to develop technologies capable of recycling and repurposing food industry waste. Packing and containers made of plastic can be reused and recycled [ 144 ]. Considering economic and operating boundaries, waste cooking and palm shells can be converted into biodiesel [ 114 ]. Corncob is another food waste that can produce biofuels through pyrolysis. The produced fuel can be employed as a biofuel in addition to producing other valuable chemicals [ 145 ]. Three principles govern the circular economy: protecting and enhancing regular capital; the reorganization of resources by remanufacturing, restoring, and reusing materials inside their technical and biological cycles; and, finally, the utilization of food manufacturing byproducts and nutrients [ 146 ]. Implementing the circular economy instead of conventional WWT methods ensures valuable RR, including water and raw materials. In addition, the circular economy will reduce GHG emissions from food industrial activities [ 111 ]. 4.2. (4 R) Scheme The 4 R scheme can manifest in various forms: in-process reusing of IWW (industrial waste works) with/without treatment; IWW recycling, related to the water recovery for drinking by substituting or improving the existing treatment plant; resource recovery from wastewater generated during food processing, including inorganic nutrients such as nitrogen and phosphorus, organic fertilizers, biopolymers, energy, biogas, heavy metals, and salts [ 147 ]. These scheme strategies in IWW are designed to close industrial water cycles and obtain invaluable components that require a combination of wastewater treatment methods, as shown in Figure 20 . However, wastewater comprises several contaminants,
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[Summary: This page discusses the 4 R scheme for industrial wastewater, focusing on reuse, recycling, and resource recovery. It highlights the challenges posed by contaminants and non-biodegradable components in wastewater. It presents a figure illustrating the 4 R scheme, emphasizing the importance of reducing, reusing, recycling, and recovering resources from wastewater.]
Sustainability 2023 , 15 , 16193 36 of 48 particular pollutants, elevated organic matter contents, and nonbiodegradable components, which make this task tedious [ 148 ]. Sustainability 2023 , 15 , x FOR PEER REVIEW 37 of 50 4.1. Resource Recovery Food-processing e ffl uent contains valuable materials, including proteins and lipids, alongside low concentrations of heavy metals and toxicants. This emphasizes the importance of developing integrated management systems to recover these resources, improving the economic value of the process. The resource recovery (4 R concept) was developed based on the following four steps: REDUCE, REUSE, RECYCLE, and RECOVER. Around 20–30% of food is wasted during the pre-harvest step in developing countries due to several supply chain constraints. This ratio may reach up to 72% in some cases. It is crucial to develop technologies capable of recycling and repurposing food industry waste. Packing and containers made of plastic can be reused and recycled [143]. Considering economic and operating boundaries, waste cooking and palm shells can be converted into biodiesel [113]. Corncob is another food waste that can produce biofuels through pyrolysis. The produced fuel can be employed as a biofuel in addition to producing other valuable chemicals [144]. Three principles govern the circular economy: protecting and enhancing regular capital; the reorganization of resources by remanufacturing, restoring, and reusing materials inside their technical and biological cycles; and, fi nally, the utilization of food manufacturing byproducts and nutrients [145]. Implementing the circular economy instead of conventional WWT methods ensures valuable RR, including water and raw materials. In addition, the circular economy will reduce GHG emissions from food industrial activities [110]. 4.2. (4 R) Scheme The 4 R scheme can manifest in various forms: in-process reusing of IWW (industrial waste works) with/without treatment; IWW recycling, related to the water recovery for drinking by substituting or improving the existing treatment plant; resource recovery from wastewater generated during food processing, including inorganic nutrients such as nitrogen and phosphorus, organic fertilizers, biopolymers, energy, biogas, heavy metals, and salts [146]. These scheme strategies in IWW are designed to close industrial water cycles and obtain invaluable components that require a combination of wastewater treatment methods, as shown in Figure 20. However, wastewater comprises several contaminants, particular pollutants, elevated organic ma tt er contents, and nonbiodegradable components, which make this task tedious [147]. Figure 20. 4 R scheme [147]. Figure 20. 4 R scheme [ 148 ]. 5. Case Studies 5.1. Slaughterhouse Wastewater Management and Resource Recovery Actual samples of municipal wastewater (SWW) were collected from licensed MPPs (Municipal Pollution Plants) in Ontario, Canada. These samples had average concentrations of 1950 mg/L for COD (Chemical Oxygen Demand), 1400 mg/L for BOD 5 (Biochemical Oxygen Demand), 850 mg/L for TOC (Total Organic Carbon), 750 mg/L for TSS (Total Suspended Solids), 200 mg/L for TN (Total Nitrogen), and 40 mg/L for TP (Total Phosphorus). Additionally, anaerobic and aerobic sludge inocula were obtained from the Ash-bridges Bay Municipal Wastewater Treatment Plant in Toronto, Canada. The concentrations of these inocula were 40,000 mg/L and 3000 mg/L, respectively. These inocula underwent a 60-day acclimatization process. The combined ABR-AS-UV/H 2 O 2 system used in the study included a 36-L Anaerobic Baffled Reactor (ABR) with five equal-volume chambers and individual biogas collection, a 12.65-L aerobic Activated Sludge (AS) reactor with controlled airflow to maintain dissolved oxygen (DO) concentrations at 2 mg/L, and a 1.35-L UV-C photoreactor with recycle. The UV photoreactor had an output power of 6 W and ensured uniform light distribution [ 149 ]. The meat processing industry is faced with the imperative of integrating waste minimization and resource recovery into its strategies for managing wastewater (SWW). This entails recognizing the portion of waste and byproducts within the industry that can be potentially recovered for direct reuse, including valuable nutrients and methane as a biofuel source. Figure 21 provides a schematic representation of the ideal operational flow within a meat processing plant and its supply chain, encompassing activities from animal farming and raw material acquisition to final product creation, waste disposal, and the reclamation of recoverable resources. In light of escalating environmental concerns and the call for sustainable practices, meat processing plants should prioritize cleaner production methods This involves classifying and reducing waste generation at its source, with an emphasis on on-site treatment as the preferred approach for both water reuse and harnessing potential energy resources. Consequently, careful consideration must be given to adequately treating SWW effluents to align with these objectives.
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[Summary: This page presents a case study on slaughterhouse wastewater management, using an ABR-AS-UV/H2O2 system. It stresses integrating waste minimization and resource recovery, including nutrients and methane. The page includes a diagram of a meat processing plant's ideal operation, advocating for cleaner production methods and on-site wastewater treatment.]
Sustainability 2023 , 15 , 16193 37 of 48 Sustainability 2023 , 15 , x FOR PEER REVIEW 38 of 50 5. Case Studies 5.1. Slaughterhouse Wastewater Management and Resource Recovery Actual samples of municipal wastewater (SWW) were collected from licensed MPPs (Municipal Pollution Plants) in Ontario, Canada. These samples had average concentrations of 1950 mg/L for COD (Chemical Oxygen Demand), 1400 mg/L for BOD 5 (Biochemical Oxygen Demand), 850 mg/L for TOC (Total Organic Carbon), 750 mg/L for TSS (Total Suspended Solids), 200 mg/L for TN (Total Nitrogen), and 40 mg/L for TP (Total Phosphorus). Additionally, anaerobic and aerobic sludge inocula were obtained from the Ash-bridges Bay Municipal Wastewater Treatment Plant in Toronto, Canada. The concentrations of these inocula were 40,000 mg/L and 3000 mg/L, respectively. These inocula underwent a 60-day acclimatization process. The combined ABR-AS-UV/H 2 O 2 system used in the study included a 36-L Anaerobic Ba ffl ed Reactor (ABR) with fi ve equal-volume chambers and individual biogas collection, a 12.65-L aerobic Activated Sludge (AS) reactor with controlled air fl ow to maintain dissolved oxygen (DO) concentrations at 2 mg/L, and a 1.35-L UV-C photoreactor with recycle. The UV photoreactor had an output power of 6 W and ensured uniform light distribution [148]. The meat processing industry is faced with the imperative of integrating waste minimization and resource recovery into its strategies for managing wastewater (SWW). This entails recognizing the portion of waste and byproducts within the industry that can be potentially recovered for direct reuse, including valuable nutrients and methane as a biofuel source. Figure 21 provides a schematic representation of the ideal operational fl ow within a meat processing plant and its supply chain, encompassing activities from animal farming and raw material acquisition to fi nal product creation, waste disposal, and the reclamation of recoverable resources. In light of escalating environmental concerns and the call for sustainable practices, meat processing plants should prioritize cleaner production methods. This involves classifying and reducing waste generation at its source, with an emphasis on on-site treatment as the preferred approach for both water reuse and harnessing potential energy resources. Consequently, careful consideration must be given to adequately treating SWW e ffl uents to align with these objectives. Figure 21. Presents a schematic illustration of the ideal operation of a meat processing plant and supply chain. Figure 21. Presents a schematic illustration of the ideal operation of a meat processing plant and supply chain 5.2. Recycling and Reuse of Fish Processing [ 150 , 151 ] The wastewater management concept aims to develop a management cycle or system to control the wastewater flow from several units and through the flowing streams. Disposal of untreated or poorly treated wastewater has severe consequences for health and the environment. The wastewater management cycle usually contains four essential interconnected steps/stages: 1 The reduction or mitigation of pollution at its source, considering both the pollution load and the volume of wastewater generated. This involves prohibiting or regulating the use of certain pollutants to prevent or restrict their entry into wastewater streams through various means, including regulatory and technical measures. Additionally, this step encompasses initiatives to minimize the quantity of generated wastewater, such as demand management and enhancing water use efficiency 2 The elimination of pollutants from wastewater streams: Implement processes that can treat and eliminate wastewater contaminants, environmental consequences, or negative effects, generating a safe-to-use/discharge treated water stream without any environmental consequences or negative effects. The optimum treatment process is chosen based on the concentration and nature of contaminants and the end use of the treated water 3 Wastewater reuse: Reusing treated/untreated wastewater can be done only in a monitored process to ensure safe use. Usually, treated water is used for irrigation, while with existing advanced treatment technologies, adequately treated water can be utilized in several applications after 4 The valuable resources recovery: Wastewater contains several valuable compounds and nutrients that can be separated from wastewater either directly, such as heat and organic matter, or using extraction methods such as biofuels, in addition to nitrogen and phosphorus, which can be used for producing fertilizer. Impact of wastewater discharged to the environment as shown in Table 28 .
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[Summary: This page presents a table detailing the impacts of wastewater discharge on health, environment, and economy. It highlights the benefits of enhanced wastewater management and multiple-use systems. It mentions recent investments in water and wastewater treatment in developing countries, emphasizing the need for efficient wastewater utilization due to factors like population growth and climate change.]
Sustainability 2023 , 15 , 16193 38 of 48 Table 28. Impact of wastewater discharged to the environment Impacts on Examples of Impacts Health • Increased burden of disease due to reduced drinking water quality • Increased burden of disease due to reduced bathing water quality • Increased burden of disease due to unsafe food (contaminated fish, vegetables and other produce irrigated) • Increased risk of disease when working or playing in wastewater-irrigated area Environment • Decreased biodiversity • Degraded aquatic ecosystems (e.g., eutrophication and dead zones) • Foul odors • Diminished recreational opportunities • Increased greenhouse gas emissions • Increased water temperature • Bioaccumulation of toxins Economy • Reduced industrial productivity • Reduced agricultural productivity • Reduced market value of harvested crops, it unsafe wastewater is being used tor irrigation • Reduced opportunities tor water-based recreational activities (reduced number of tourists, or reduced willingness to pay for recreational services) • Reduced fish and shellfish catches, or reduced market value of fish and shellfish • Increased financial burden on healthcare • Increased barriers to international trade (exports) • Higher costs of water treatment (for human supply and other uses) • Reduced prices of properties near contaminated water bodies Another crucial function of the wastewater management cycle is to alleviate adverse effects on human health, the economy, and the environment. When we consider the numerous advantages of enhanced wastewater management, many of these processes can be deemed cost-effective, thereby enhancing the overall value throughout the wastewater management cycle. This, in turn, supports the continued development of water supply and sanitation systems. Building on the premise that it is feasible to align water quality requirements with specific water use locations, the implementation of multiple-use systems with cascading reuse of water, moving from higher to lower water quality levels, can render water reuse more economically viable compared to establishing extensive water treatment facilities at each point of water extraction within a river basin. E.g., Potential recycling and reuse of effluents in the fish-processing industry as shown in Figure 22 . Recent market studies indicate a favorable trajectory in investments for water and wastewater treatment in developing countries. Globally, utilities’ annual capital expenditures for water infrastructure and wastewater infrastructure have been approximated at USD 100 billion and USD 104 billion, respectively The increasing demand for water resources underscores the necessity for a more efficient utilization of wastewater. Factors such as population growth, urbanization, shifting consumption patterns, climate change, biodiversity loss, economic expansion, and industrialization collectively influence water resources and wastewater streams, subsequently impacting atmospheric, terrestrial, and aquatic pollution. A more effective approach to wastewater management holds the potential to alleviate the consequences of some of these pressures. Regarding resource sustainability (as depicted in Figure 23 ), effective wastewater management mandates supportive policies: the implementation of policies that proactively reduce pollution at the source; tailored technologies: the utilization of customized technologies that facilitate treatment tailored to specific purposes, optimizing resource utilization; and resource recovery consideration: the acknowledgment of
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[Summary: This page discusses resource sustainability and effective wastewater management through supportive policies, tailored technologies, and resource recovery consideration. It mentions the potential recycling and reuse of effluents in the fish-processing industry. A best available technology (BAT) approach is recommended to minimize water, energy, and chemical usage.]
Sustainability 2023 , 15 , 16193 39 of 48 the advantages associated with resource recovery. By addressing these aspects, sustainable wastewater management can play a pivotal role in mitigating the impact of various environmental and societal challenges Sustainability 2023 , 15 , x FOR PEER REVIEW 40 of 50 Another crucial function of the wastewater management cycle is to alleviate adverse e ff ects on human health, the economy, and the environment. When we consider the numerous advantages of enhanced wastewater management, many of these processes can be deemed cost-e ff ective, thereby enhancing the overall value throughout the wastewater management cycle. This, in turn, supports the continued development of water supply and sanitation systems. Building on the premise that it is feasible to align water quality requirements with speci fi c water use locations, the implementation of multiple-use systems with cascading reuse of water, moving from higher to lower water quality levels, can render water reuse more economically viable compared to establishing extensive water treatment facilities at each point of water extraction within a river basin. E.g., Potential recycling and reuse of e ffl uents in the fi sh-processing industry as shown in Figure 22. Recent market studies indicate a favorable trajectory in investments for water and wastewater treatment in developing countries. Globally, utilities’ annual capital expenditures for water infrastructure and wastewater infrastructure have been approximated at USD 100 billion and USD 104 billion, respectively. Figure 22. Potential recycling and reuse of e ffl uents in the fi sh-processing industry [148]. The increasing demand for water resources underscores the necessity for a more e ffi cient utilization of wastewater. Factors such as population growth, urbanization, shifting consumption pa tt erns, climate change, biodiversity loss, economic expansion, and industrialization collectively in fl uence water resources and wastewater streams, subsequently impacting atmospheric, terrestrial, and aquatic pollution. A more e ff ective approach to wastewater management holds the potential to alleviate the consequences of some of these pressures. Regarding resource sustainability (as depicted in Figure 23), e ff ective wastewater management mandates supportive policies: the implementation of policies that proactively reduce pollution at the source; tailored technologies: the utilization of customized technologies that facilitate treatment tailored to speci fi c purposes, optimizing resource utilization; and resource recovery consideration: the acknowledgment of the advantages associated with resource recovery. By addressing these aspects, sustainable wastewater management can play a pivotal role in mitigating the impact of various environmental and societal challenges. Figure 22. Potential recycling and reuse of effluents in the fish-processing industry [ 149 ]. Sustainability 2023 , 15 , x FOR PEER REVIEW 41 of 50 Figure 23. Resource perspective. Taking a Best Available Technology (BAT) standpoint, adopting an approach that minimizes water, energy, and chemical usage while optimizing waste recovery is highly advantageous. Given the substantial demand for fi sh proteins in the fi sh industry and animal production, this approach can signi fi cantly enhance pro fi t margins. In the case of fi lleting oily fi sh, the standard production process typically involves: For a unit of 25,000 tons/year of herring (oily fi sh) to fi llet: Water: Water consumption 5–8 m 3 /ton fi sh processed COD discharge 85 kg/ton fi sh processed Tot-N discharge 2.5 kg N/ton fi sh processed PO 4 -P discharge 0.1–0.3 kg P/ton fi sh processed Energy: Filleting 2–5 kWh/ton fi sh processed Freezing 50–70 kWh/ton fi sh processed Chemicals Antioxidants 100 kg/ton fi sh processes Solid waste 50% of processing amount Recovered byproducts (as depicted in Figure 24). Additionally, fi sh-processing plants improve economics signi fi cantly by recovering valuable materials such as protein, fat, and oil. Several BAT units around the world do not produce any waste, supporting the development of be tt er waste treatment systems. The fi sh-processing industry actively adopts waste recovery, reuse, and water-saving solutions. Local conditions, where there are no vulnerable recipients for nutrients or organic loading, have led the industry to adopt water treatment technologies that are not overly complex. However, the growing market for higher-value byproducts is likely to push Best Available Technology (BAT) solutions into a new era, where novel technologies will be employed to recover proteins and fat from the industry’s operations. Furthermore, in the future, we may witness increasing interest in nutrient recovery, particularly phosphorus and nitrogen. Fish proteins are a valuable resource, and the reutilization of byproducts is not only economically advantageous but is also expected to drive BAT practices within this industry toward exciting new developments. Figure 23. Resource perspective Taking a Best Available Technology (BAT) standpoint, adopting an approach that minimizes water, energy, and chemical usage while optimizing waste recovery is highly advantageous. Given the substantial demand for fish proteins in the fish industry and animal production, this approach can significantly enhance profit margins. In the case of filleting oily fish, the standard production process typically involves: For a unit of 25,000 tons/year of herring (oily fish) to fillet: Water: Water consumption 5–8 m 3 /ton fish processed COD discharge 85 kg/ton fish processed Tot-N discharge 2.5 kg N/ton fish processed PO 4 -P discharge 0.1–0.3 kg P/ton fish processed
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[Summary: This page provides details on the standard production process for filleting oily fish, including water and energy consumption, chemical usage, and waste generation. It includes a figure showing normal inputs/outputs from the filleting process, emphasizing the economic benefits of recovering valuable materials like protein, fat, and oil.]
Sustainability 2023 , 15 , 16193 40 of 48 Energy: Filleting 2–5 kWh/ton fish processed Freezing 50–70 kWh/ton fish processed Chemicals Antioxidants 100 kg/ton fish processes Solid waste 50% of processing amount Recovered byproducts (as depicted in Figure 24 ). Sustainability 2023 , 15 , x FOR PEER REVIEW 42 of 50 Figure 24. Normal inputs/outputs from the fi lleting of oily fi sh [151]. It is worth emphasizing that an e ff ective implementation of BAT should serve as a pivotal tool in stimulating the advancement of a diverse and cu tt ing-edge market for water and energy-e ffi cient technologies and products. As a result, both governments and enterprises are evolving in their approach to managing processing activities, recognizing the importance of these sustainability initiatives. 6. Conclusions The depletion of natural resources is a pressing global concern. A shift from a linear economic model to a circular one is imperative to address this challenge. In this context, wastewater emerges as a promising and regenerative source for sustainable water and resource recovery. However, there is a signi fi cant lack of awareness and understanding regarding the potential of wastewater treatment. It is crucial to acknowledge that wastewater facilities have the capacity to function as closed-loop wastewater bio-re fi neries. They can recover valuable resources such as chemicals, nutrients, bioplastics, enzymes, metals, and water, all of which serve as useful inputs for various industries and agriculture. This approach aligns with society’s increasing demand for water, resources, food, and energy, as it promotes the recycling and reuse of treated wastewater. Resource recovery fosters socioeconomic growth and mitigates environmental challenges stemming from waste generation. Therefore, embracing a circular economy approach in wastewater management holds the promise of addressing multiple societal and environmental needs. Wastewater represents a valuable secondary resource that can yield more than just energy generation; it also o ff ers an opportunity for extracting metals. Moreover, wastewater can be repurposed as a fertilizer, thereby diminishing the global environmental impact associated with the industrial production of such substances. Although water reuse carries numerous bene fi ts, there remains a notable gap in its promotion and implementation. E ff ective water reuse necessitates a holistic approach founded on scienti fi cally sound solutions, a robust legislative framework, stringent regulatory measures, and an enabling institutional environment. Industrial symbiosis presents a sustainable approach for managing the wastewater generated, fostering resource synergy. In this context, the concept of a circular economy emerges as the most promising strategy for Figure 24. Normal inputs/outputs from the filleting of oily fish [ 152 ]. Additionally, fish-processing plants improve economics significantly by recovering valuable materials such as protein, fat, and oil. Several BAT units around the world do not produce any waste, supporting the development of better waste treatment systems The fish-processing industry actively adopts waste recovery, reuse, and water-saving solutions. Local conditions, where there are no vulnerable recipients for nutrients or organic loading, have led the industry to adopt water treatment technologies that are not overly complex. However, the growing market for higher-value byproducts is likely to push Best Available Technology (BAT) solutions into a new era, where novel technologies will be employed to recover proteins and fat from the industry’s operations Furthermore, in the future, we may witness increasing interest in nutrient recovery, particularly phosphorus and nitrogen. Fish proteins are a valuable resource, and the reutilization of byproducts is not only economically advantageous but is also expected to drive BAT practices within this industry toward exciting new developments It is worth emphasizing that an effective implementation of BAT should serve as a pivotal tool in stimulating the advancement of a diverse and cutting-edge market for water and energy-efficient technologies and products. As a result, both governments and enterprises are evolving in their approach to managing processing activities, recognizing the importance of these sustainability initiatives 6. Conclusions The depletion of natural resources is a pressing global concern. A shift from a linear economic model to a circular one is imperative to address this challenge. In this context, wastewater emerges as a promising and regenerative source for sustainable water and resource recovery. However, there is a significant lack of awareness and understanding
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[Summary: This page concludes that a circular economy model is essential for addressing resource depletion, positioning wastewater as a regenerative source. It emphasizes the potential of wastewater facilities as closed-loop bio-refineries for resource recovery. Effective water reuse requires a holistic approach with scientific solutions and a robust legislative framework.]
Sustainability 2023 , 15 , 16193 41 of 48 regarding the potential of wastewater treatment. It is crucial to acknowledge that wastewater facilities have the capacity to function as closed-loop wastewater bio-refineries. They can recover valuable resources such as chemicals, nutrients, bioplastics, enzymes, metals, and water, all of which serve as useful inputs for various industries and agriculture. This approach aligns with society’s increasing demand for water, resources, food, and energy, as it promotes the recycling and reuse of treated wastewater. Resource recovery fosters socioeconomic growth and mitigates environmental challenges stemming from waste generation Therefore, embracing a circular economy approach in wastewater management holds the promise of addressing multiple societal and environmental needs Wastewater represents a valuable secondary resource that can yield more than just energy generation; it also offers an opportunity for extracting metals. Moreover, wastewater can be repurposed as a fertilizer, thereby diminishing the global environmental impact associated with the industrial production of such substances. Although water reuse carries numerous benefits, there remains a notable gap in its promotion and implementation. Effective water reuse necessitates a holistic approach founded on scientifically sound solutions, a robust legislative framework, stringent regulatory measures, and an enabling institutional environment. Industrial symbiosis presents a sustainable approach for managing the wastewater generated, fostering resource synergy. In this context, the concept of a circular economy emerges as the most promising strategy for handling wastewater. It leverages advanced integrated technologies, diverging from traditional treatment methods while concurrently advancing toward self-sustainability, carbon neutrality, and the attainment of Sustainable Development Goals (SDGs) for a more prosperous world One of the primary objectives of the 2030 Sustainable Development Goals for Water is to significantly reduce pollution, eliminate the practice of dumping waste, minimize the release of hazardous chemicals, cut global untreated wastewater in half, and promote greater recycling and safe reuse of water. This marks a substantial shift in the approach to wastewater management, moving away from a focus solely on “treatment and disposal”. This evolved perspective on wastewater management not only addresses critical concerns related to public health and the environment but also plays a pivotal role in ensuring food and energy security while mitigating the impacts of climate change. Embracing this new concept offers a multitude of benefits. Wastewater emerges as a plentiful source of valuable and sustainable resources within the framework of a circular economy, effectively harmonizing economic growth with the preservation of natural resources This is a state-of-the-art review of the capacity of global production, water demand, and wastewater generated by food processing industries worldwide. The primary approach is implementing sustainable food production in the food processing industries. Recent trends in process integration and water management highlight water reuse and recycling by using wastewater as a nonconventional water source. Nevertheless, implementing wastewater management systems requires collecting technical information about food processing industries. Water consumption, wastewater generation, and feasible wastewater treatment methods were reviewed initially The food processing industries use large amounts of water, which may negatively impact the environment and require several treatment methods before discharging the wastewater. To diminish the negative impacts, an integrated approach should be implemented, considering higher process productivity, water, and environmental protection to reduce water demand and generation of wastewater. A detailed systematic review was presented for sustainable wastewater management strategies by reusing and recovering the water and valuable resources. The ultimate goal of sustainable operation in food processing industries is increasing productivity, reducing operating costs, and eliminating environmental consequences. This article investigated the recovery of valuable resources to foster socioeconomic growth and to mitigate environmental challenges stemming from waste generation, enabling a circular economy approach in wastewater management Due to the limited availability of natural resources, including water, wastewater represents a great opportunity to recover valuable nutrients and resources. As a result
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[Summary: This page discusses the need for robust treatment systems to handle variations in food industry loadings. It highlights the circular economy through closed-loop processes and emerging technologies for resource recovery. Biological treatment, conventional and advanced technologies, and energy recovery are reviewed. Research is needed to develop more robust treatment systems.]
Sustainability 2023 , 15 , 16193 42 of 48 of extended suburbanization and utilization of limited natural resources, better resource management tools and measures should be implemented. Several valuable chemicals and nutrients are present in wastewater generated from food industries, including organic materials, metals, nutrients, and chemicals. The management of such valuable resources can be achieved by implementing a transformation model for value-added materials recovery The circular economy through a “closed-loop” process by reusing and recovering materials and energy was discussed in detail by identifying the emerging technologies available for treating food industry wastewater to recover resources. Biological treatment methods for food industry wastewater can treat the effluent and recover resources such as lipids and proteins, approaching the circular economy concept Technologies used for conventional wastewater treatment and advanced treatment technologies, including anammox technology, algal treatment, and microbial fuel cells, have been reviewed. In addition, recovering the energy contained in the wastewater streams in the form of biogas and biofuels was discussed as a tool for generating clean energy from wastewater streams. New trends in wastewater treatment and recovery processes, such as other single-cell proteins, biopolymers, and metals, were deliberated. The state-of-theart highlighted the use of wastewater after adequate treatment in agriculture, fisheries, aquaponics, and algal cultivation. A critical assessment of adopting the circular economy in the food industry was discussed. Resource recovery from food industry wastewater through the integration of wastewater management systems will ensure efficient utilization of resources However, research is needed to develop more robust treatment systems that can handle the variation of food industry loadings and composition. In addition, it improves the performance of innovative treatment technologies such as pyrolysis reactors and microbial fuel cells. In future work, it is recommended to develop more robust technologies to valorize the wastewater resources. This review suggests that for future research directions, the development of more robust treatment systems, particularly pyrolysis reactors and microbial fuel cells, should be explored to effectively address variations in food industry loadings and composition. These systems can play a significant role in managing the wastewater generated by the food industry Funding: This research received no external funding Institutional Review Board Statement: Not applicable Data Availability Statement: No new data were created or analyzed in this study. Data sharing is not applicable to this article Conflicts of Interest: The authors declare no conflict of interest Abbreviations AD Anaerobic digestion BAT Best available technologies BOD 5 Biological oxygen demand CHP Combined heat and power COD Chemical oxygen demand HAB Harmful algal blooms IWW Industrial Waste works MFC Microbial fuel cell MPA Maximum permissible amount O&G Oil and grease SBR Sequence Batch Reactor SGD Sustainable development goals TN Total nitrogen TP Total phosphorus TS Total solids
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[Summary: This page provides a list of abbreviations used in the study, defining terms such as AD, BAT, BOD5, COD, and others related to wastewater treatment and resource recovery. It also includes a list of references cited in the study, acknowledging the sources of information and research used to support the findings and conclusions.]
Sustainability 2023 , 15 , 16193 43 of 48 TDS Total dissolved solids TSS Total suspended solids UASB Up-flow anaerobic sludge blankets WWTPs Wastewater treatment plants UF Ultrafiltration RO Reverse Osmosis NF Nanofiltration RFBB Ring Fixed Bed Bioreactor EC Electro-coagulation HCPB Hollow-centered packed bed MBR Membrane bioreactor FPWs Food process wastewater IM Integrated Management CE Circular Economy VA Value Added RR Resource Recovery 4 R Reduce, Reuse, Recycle, And Recover SWW Slaughterhouse wastewater SC Supply chain WHO World Health Organization UNICEF United Nations International Children’s Emergency Fund UNEP United Nations Environment Program WWW Worldwide Water References 1 Sedlak, D.L Water 4.0: The Past, Present, and Future of the World’s most Vital Resource ; Yale University Press: New Haven, CT, USA, 2019 2 Water.org. Water Crisis—Learn about the Global Water Crisis. 2021. Available online: https://water.org/our-impact/water-crisis (accessed on 7 August 2023) 3 CDC. Global Wash Fast Facts. Centers of Disease Control and Prevention. 2021. Available online: https://www.cdc.gov/ healthywater/global/wash_statistics.html (accessed on 31 May 2022) 4 Singh, P. Why Delhi Is Staring at a Water Crisis—Delhi News—Times of India. 2018. Available online: https://timesofindia. indiatimes.com/city/delhi/why-delhi-is-staring-at-a-water-crisis/articleshow/64228440.cms (accessed on 19 May 2018) 5 Vergine, P.; Salerno, C.; Libutti, A.; Beneduce, L.; Gatta, G.; Berardi, G.; Pollice, A. Closing the water cycle in the agro-industrial sector by reusing treated wastewater for irrigation J. Clean. Prod 2017 , 164 , 587–596. [ CrossRef ] 6 FAO. The State of Food and Agriculture 2020. Revealing the True Cost of Food to Transform Agrifood Systems. Available online: http://www.fao.org/state-of-food-agriculture/en (accessed on 31 May 2022) 7 Barbera, M.; Gurnari, G Wastewater Treatment and Reuse in the Food Industry ; Springer Briefs in Molecular Science; Springer: Cham, Switzerland, 2018 8 Mateus, A.; Torres, J.; Marimon-Bolivar, W.; Pulgarin, L. Implementation of magnetic bentonite in food industry wastewater treatment for reuse in agricultural irrigation Water Resour. Ind 2021 , 26 , 100154. [ CrossRef ] 9 European Commission. Drinking Water Legislation—Environment. 2021. Available online: https://environment.ec.europa.eu/ topics/water_en (accessed on 7 August 2023) 10 Water, Wastes Digest. Heineken Pledges to Reduce Water Use. 2021. Available online: https://www.wwdmag.com/industrialwastewater-recyclingreuse/heineken-pledges-reduce-water-use (accessed on 7 August 2023) 11 Piesse, M. Global Water Supply and Demand Trends Point Towards Rising Water Insecurity; Future Directions International, APO: 2020. Available online: https://apo.org.au/node/276976 (accessed on 7 August 2023) 12 Shrivastava, V.; Ali, I.; Marjub, M.M.; Rene, E.R.; Soto, A.M.F. Wastewater in the food industry: Treatment technologies and reuse potential Chemosphere 2022 , 293 , 133553. [ CrossRef ] 13 Negm, A.M.; Omran, E.-S.E.; Abdel-Fattah, S. Update, conclusions, and recommendations for the “unconventional water resources and agriculture in Egypt. In Unconventional Water Resources and Agriculture in Egypt ; Negm, A.M., Ed.; Springer: Cham, Switzerland, 2018; pp. 509–532 14 Awad Abouelata, A.M.; Abdallah, S.M.A.; Sorour, M.H.; Shawky, N.A.; Abdel-Fatah, M.A. Modification and ionic stimulation of hollow fiber membrane by electric field for water treatment J. Appl. Polym. Sci 2020 , 37 , 49190. [ CrossRef ] 15 Oki, T.; Quiocho, R.E. Economically challenged and water scarce: Identification of global populations most vulnerable to water crises Int. J. Water Resour. Dev 2020 , 36 , 416–428. [ CrossRef ] 16 Darban, A.; Shahedi, A.; Taghipour, F.; Jamshidi-Zanjani, A. A review on industrial wastewater treatment via electrocoagulation processes Curr. Opin. Electrochem 2020 , 22 , 154–169.
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[Summary: This page continues the list of references, citing various articles and publications related to wastewater treatment, resource recovery, and sustainable practices in the food industry. The references cover a wide range of topics, including water reuse, circular economy, and specific treatment technologies.]
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[Summary: This page continues the list of references, citing various articles and publications related to wastewater treatment, resource recovery, and sustainable practices in the food industry. The references cover a wide range of topics, including water reuse, circular economy, and specific treatment technologies.]
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