Sustainability Journal (MDPI)

2009 | 1,010,498,008 words

Sustainability is an international, open-access, peer-reviewed journal focused on all aspects of sustainability—environmental, social, economic, technical, and cultural. Publishing semimonthly, it welcomes research from natural and applied sciences, engineering, social sciences, and humanities, encouraging detailed experimental and methodological r...

Use of Sulfur Waste in the Production of Metakaolin-Based Geopolymers

Author(s):

Mazen Alshaaer
Department of Physics, College of Science and Humanities in Al-Kharj, Prince Sattam bin Abdulaziz University, Al-Kharj 11942, Saudi Arabia
Abdulaziz O. S. Alanazi
Department of Physics, College of Science and Humanities in Al-Kharj, Prince Sattam bin Abdulaziz University, Al-Kharj 11942, Saudi Arabia
Ibrahim M. I. Absa
Hazardous and Solid Waste Department, Environment Quality Authority, Ramallah P606, Palestine


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Year: 2023 | Doi: 10.3390/su151813608

Copyright (license): Creative Commons Attribution 4.0 International (CC BY 4.0) license.


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[Summary: This page is the article's citation information, abstract, and introduction. The study explores incorporating sulfur waste into a geopolymer matrix. Adding 0-5 wt.% sulfur increased compressive strength, while 5-15 wt.% decreased it due to defects. XRD showed a new phase formed from sulfur dissolution.]

Citation: Alshaaer, M.; Alanazi, A.O.S.; Absa, I.M.I. Use of Sulfur Waste in the Production of Metakaolin-Based Geopolymers Sustainability 2023 , 15 , 13608 https://doi.org/10.3390/ su 151813608 Academic Editors: Natalia Mariel Alderete and Yury Villagr á n Zaccardi Received: 7 August 2023 Revised: 29 August 2023 Accepted: 8 September 2023 Published: 12 September 2023 Copyright: © 2023 by the authors Licensee MDPI, Basel, Switzerland This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/) sustainability Article Use of Sulfur Waste in the Production of Metakaolin-Based Geopolymers Mazen Alshaaer 1,2, * , Abdulaziz O. S. Alanazi 1 and Ibrahim M. I. Absa 3 1 Department of Physics, College of Science and Humanities in Al-Kharj, Prince Sattam bin Abdulaziz University, Al-Kharj 11942, Saudi Arabia; abdulazizaoda@gmail.com 2 Department Mechanics of Materials and Constructions, Vrije Universiteit Brussels (VUB), Pleinlaan 2, 1050 Brussels, Belgium 3 Hazardous and Solid Waste Department, Environment Quality Authority, Ramallah P 606, Palestine; ibrahima@environment.pna.ps * Correspondence: mazen.alshaaer@vub.be Abstract: This preliminary study introduces the incorporation and chemical stabilization of sulfur waste into a geopolymer matrix and explores the concept of material production for further environmental and engineering solutions. In this study, a novel synthesis procedure for sulfur-based geopolymers was introduced, and the role of sulfur in geopolymers and its optimal content to obtain a stable structure were explored. Geopolymers were synthesized by dissolving sulfur in an alkaline activator in different proportions. The alkaline solution was then mixed with metakaolin to synthesize the geopolymer matrix. Adding sulfur in amounts from 0 wt.% to 5 wt.%, compared with metakaolin, led to an increase in the compressive strength of the geopolymers from 22.5 MPa to 29.9 MPa. When sulfur was between 5 wt.% and 15 wt.%, a decrease in the compressive strength was observed to 15.7 MPa, which can be explained by defects and voids in the geopolymer’s microstructure due to the solubility of excess sulfur. Because of the incorporation of sulfur into the geopolymers, a compact and dense microstructure was formed, as reported in the SEM analysis. An XRD analysis showed that, besides quartz and analcime, a new phase, A l 2 · H 10 · O 17 · S 3 , was also formed as a result of sulfur dissolution in the alkaline activator of the geopolymers Keywords: sulfur; geopolymers; metakaolin; XRD 1. Introduction Sulfur is a by-product of waste from gas production and oil facilities. The prediction of global sulfur production (according to United States Geological Survey (USGS) documents [ 1 ]) makes it important to seriously consider various alternative uses of sulfur, as well as its complete utilization (disposal) [ 2 ]. Based on the data for 2018, the total global production of sulfur was around 80 tons [ 3 ]. China is the main contributor of sulfur as a by-product, due to an increase in the number of gas-processing and refinery plants. The overall sulfur production in China is around 17 million tons [ 3 ]. The USA is the second-largest producer of sulfur, with a production capacity of around 9.7 million tons, followed by Russia, Saudi Arabia, and Canada with amounts of 7.1 million tons, 6 million tons, and 5.5 million tons, respectively. In addition, Japan and Kazakhstan each produce 3.5 million tons [ 3 ]. Sulfur is primarily produced as a by-product, so this is a unique industry compared to other mineral industries, which consume deposits and natural mineral resources. In addition, the demand and supply for sulfur are not stable and are unbalanced. For example, in the past decade, the production of sulfur has been much greater than the demand for this product, which was not the case a few decades ago. Globally, sulfur is almost exclusively an involuntary by-product of crude oil and sour gas processing to decrease sulfur dioxide emissions from the combustion of fossil-based energy sources [ 4 ]. One of the most common Sustainability 2023 , 15 , 13608. https://doi.org/10.3390/su 151813608 https://www.mdpi.com/journal/sustainability

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[Summary: This page discusses the environmental impact of sulfur compounds, including hydrogen sulfide and sulfur emissions leading to pollution. It introduces geopolymers as an alternative material with attractive characteristics, but notes they are more costly than cement. The study aims to develop sulfur-based geopolymers with a stable structure.]

Sustainability 2023 , 15 , 13608 2 of 14 compounds of sulfur is hydrogen sulfide (H 2 S). Toxic hydrogen sulfide, among several sulfuric-based compounds, exists in sour gas. These compounds are removed by a stripping process, with the subsequent transformation of hydrogen sulfide to elemental sulfur. In addition, there are many organic sulfur species in crude oil, and their abundance varies from 1% to 3%. As a result of burning these organic sulfur species, anthropogenic sulfur emissions contribute to serious pollution problems such as acid rain, air pollution, and smog. Furthermore, the planetary albedo and cloud cover increase because of sulfate aerosols [ 5 ]. In the troposphere, this plays a role in climate cooling, thus slowing down the global warming phenomenon [ 6 ]. This has even led to propositions of using sulfuric acid/SO 2 for geoengineering, to mitigate climate change Geopolymers or alkali-activated materials [ 7 – 10 ] are prepared through the alkali activation of aluminum silicate precursors, where these aluminum silicates are transformed through geopolymerization reactions into stable and hard products of a tectosilicate nature [ 11 ]. Geopolymers have attractive and unique characteristics, such as the ability to harden at low temperatures or even in ambient conditions, excellent mechanical properties, and the possibility of green processing due to low gas emissions and a low energy consumption. They can be used in many important applications. Geopolymer-based materials are used in waste recycling and circular economies [ 12 ], the stabilization of toxic elements, water purification [ 13 ], and passive cooling systems [ 14 ]. However, geopolymer precursors and their processing are more costly than ordinary cement. One of the main components of geopolymers is an alkaline solution, which results in certain difficulties in field applications To overcome these challenges, researchers have worked to develop novel strategies for the preparation of multi-functional and green geopolymer-based materials that can be used for different applications at the same time, such as construction and water purification purposes [ 15 , 16 ]. Geopolymers, as inorganic polymers, have unique and attractive characteristics, and have been extensively investigated for the stabilization/solidification of hazardous metallic and organic pollutants. The mechanism and efficiency of the stabilization and immobilization of metal ions such as Cu (II), Cd (II), Pb (II), and Cr (III) in the geopolymer matrix have been studied [ 17 ], and the results showed that these metals could be effectively stabilized and immobilized by geopolymerization. Several studies [ 18 – 20 ] have reported that solid waste, such as coal fly ash and slags, can be used as precursors or raw materials in geopolymer technology, concluding that these industrial wastes can be safely stabilized and capsulated through geopolymer transformation, or can be used for the stabilization/solidification of other hazardous waste. Therefore, geopolymer technology is characterized by its unique advantages for the stabilization and immobilization of hazardous pollutants [ 11 ]. The immobilization process for these ions is mainly based on the mechanisms of physical encapsulation, precipitation, sorption, and chemical bonding with lattice charges. In addition, geopolymers or alkali-activated materials have also been used for the stabilization/solidification of anionic pollutants, such as As oxyanions, Se oxyanions, and Cr oxyanions [ 21 ]. It has been confirmed that As and Se oxyanions can be associated in the geopolymer matrix through electrostatic interactions, despite the fact that the leaching of these elements is still higher compared to cationic metals Low-cost sulfur is available as a by-product in huge amounts, and it is a good candidate for reducing the costs of geopolymers and improving certain properties. Unfortunately, its solubility in water limits its use in geopolymer technology. Therefore, this study aims to develop a new methodology for processing sulfur-based geopolymers with a stable structure in the presence of water. The optimal content and the role of sulfur as a precursor or filler in geopolymers were investigated. The significance of this research is that it investigates methods for improving the properties of geopolymers and reducing their production costs, and it explores new applications for both sulfur and geopolymers.

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[Summary: This page details the materials and methods used in the geopolymer synthesis. It describes the source and preparation of kaolinitic soil, alkali activator solutions (NaOH and Na2SiO3), and the sulfur sample. It outlines the process of mixing these components, casting them into molds, and curing them in an oven.]

Sustainability 2023 , 15 , 13608 3 of 14 2. Materials and Methods 2.1. Materials Geopolymer cement was synthesized by using kaolinitic soil, a NaOH solution, and a Na 2 SiO 3 solution. The kaolinitic soil sample was collected from a deposit in the Riyadh region (Saudi Arabia) with the assistance of the Saudi Ceramic Company. The chemical composition of the kaolinitic soil is shown in Table 1 . The estimated kaolinite mass percentage in the precursor was 92% [ 14 ]. The kaolinitic soil was heated in a furnace (Nabertherm, USA) at 750 ◦ C for 4 h to obtain amorphous kaolin (i.e., metakaolin) Table 1. Chemical analysis of kaolinite Compound Composition % MnO 0.34 Cr 2 O 3 0.45 CaO 1.11 K 2 O 0.12 P 2 O 5 0.93 Fe 2 O 3 9.37 Al 2 O 3 22.56 SiO 2 38.41 TiO 2 14.22 For the geopolymerization, alkali activator (Na 2 SiO 3 and NaOH) solutions, which dissolve aluminosilicates, were prepared. The solution of sodium hydroxide (NaOH) was prepared by using pure pellets of sodium hydroxide (Merck, Germany) and deionized water. The Na 2 SiO 3 solution consisted of 27 wt. % SiO 2 and 8 wt. % Na 2 O [ 22 – 24 ]. The sulfur sample was prepared as a by-product from operations that included petroleum refining, heavy oil processing, and natural gas processing. The purity of the sample was around 99.9%. It was collected from the National Company for Sulphur Products (Riyadh, Saudi Arabia) 2.2. Preparation of Geopolymers The alkali solutions of sodium hydroxide (NaOH) and sodium silicate (Na 2 SiO 3 ) were mixed using Si/Na/Al with a molar ratio of ~1.5/1/1 [ 24 ]. The source of SiO 2 was the sodium silicate (Na 2 SiO 3 ) solution and metakaolin (Al 2 O 3 · 2 SiO 2 ), sodium oxide (Na 2 O) resulted from the alkali activator solutions, and aluminum oxide (Al 2 O 3 ) was obtained from the metakaolin (Al 2 O 3 · 2 SiO 2 ). The molar ratio of H 2 O/Na 2 O in the alkaline solution was 6.3/1. To prepare the aqueous alkali solution, NaOH, H 2 O, and Na 2 SiO 3 were initially stirred for 5 min. The sulfur was ground to a size below 425 µ m and was then dissolved into the alkaline solution by magnetic stirring for 6 h. The metakaolin was added to the sulfur–alkali solution, and then the solution was mechanically mixed for 10 min. Lastly, the resultant geopolymer mixture was cast into silicon molds of 20 mm × 20 mm × 40 mm, sealed, and left in an oven (Raypa, Spain) at 40 ◦ C for 1 d to cure [ 14 ]. Afterward, the specimens were demolded and immersed for 3 d to evaluate their overall stability in the presence of water. Finally, the specimens were subjected to different characterization techniques. The descriptions and compositions of the geopolymer series are shown in Table 2 and Figure 1 . Table 2. Composition of the synthesized geopolymers ID Composition of Geopolymer Mixture (wt.%) Metakaolin Na 2 SiO 3 Solution NaOH H 2 O S GS 0 100 100 25 48 0 GS 2.5 100 100 25 48 2.5 GS 5 100 100 25 48 5 GS 10 100 100 25 48 10 GS 15 100 100 25 48 15

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[Summary: This page presents a table showing the composition of synthesized geopolymers with varying sulfur content. It also mentions the experimental procedure and characterization techniques, including SEM to study microstructure, TGA to measure thermal properties, and XRD for mineralogical analysis.]

Sustainability 2023 , 15 , 13608 4 of 14 Sustainability 2023 , 15 , x FOR PEER REVIEW 4 of 15 Table 2. Composition of the synthesized geopolymers. ID Composition of Geopolymer Mixture (wt.%) Metakaolin Na 2 SiO 3 Solution NaOH H 2 O S GS 0 100 100 25 48 0 GS 2.5 100 100 25 48 2.5 GS 5 100 100 25 48 5 GS 10 100 100 25 48 10 GS 15 100 100 25 48 15 Figure 1. Experimental procedure 2.3. Characterization Techniques To study the microstructure and the morphology of the produced geopolymers, the samples were first coated with platinum and then scanned using a scanning electron microscope (SEM) (QUANTA INSPECT F 50, FEI Company, Eindhoven, The Netherlands). Figure 1. Experimental procedure 2.3. Characterization Techniques To study the microstructure and the morphology of the produced geopolymers, the samples were first coated with platinum and then scanned using a scanning electron microscope (SEM) (QUANTA INSPECT F 50, FEI Company, Eindhoven, The Netherlands). The thermal properties and the mass loss with heating were measured by heating the samples (~100 mg) using a thermogravimetric analyzer (TGA) (Netzsch, Germany, TG 209 F 1 Libra). The temperature range was 50–800 ◦ C with a 2 ◦ C/min increment rate. This test was carried out in a helium environment. A qualitative mineralogical and phase analysis was carried out on the samples using a Shimadzu XRD diffractometer-6000 (Japan) with a cobalt tube and a 2-theta scanning range of 5 − 80 ◦ at a 2 ◦ /min scan rate. A Rietveld refinement of the produced materials was carried out using the software MATCH! (version 3.15, Crystal Impact, Bonn, Germany) with the fundamental parameter approach. FTIR spectra were obtained in the range of 4000–500 cm − 1 using an FT-IR spectrometer (Perkin–Elmer system 2000, Waltham, MA, USA). The samples were subjected to compressive strength using a

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[Summary: This page describes the compressive strength testing using a universal testing machine and ICP-OES to determine cobalt content. It discusses the effect of sulfur loading on the compressive strength of geopolymers, noting that increasing sulfur from 0-5 wt% increased strength, but further increases decreased it.]

Sustainability 2023 , 15 , 13608 5 of 14 universal testing machine (HD-B 615-S, Dongguan, China). The machine-head speed was 1 mm/min. Three specimens of each series were subjected to this mechanical testing. The specimens’ dimensions were height = 40 mm, width = 20 mm, and length = 20 mm. Inductively coupled plasma optical emission spectrometry (ICP-OES) was used to determine the cobalt content in the synthesized powders. The equipment used was a Thermo Scientific (iCAP 7000 series) (Thermo Fisher Scientific, Waltham, MA, USA) 3. Results and Discussion 3.1. Effect of Sulfur Loading on Compressive Strength of Geopolymers The fraction of sulfur had a significant effect on the mechanical properties of the geopolymers, based on its function as a filler or a reactive component. However, it is not recommended to use sulfur as a filler because it is soluble and exposing it to water may result in a mechanical failure [ 24 , 25 ]. Therefore, based on this novel processing technique, the sulfur powder was completely dissolved in the alkaline solution before geopolymerization (Figure 1 ). The variation in the compressive strength of the specimens (Table 1 ) is displayed in Figure 2 . As can be seen, increasing the load of sulfur from 0 wt% to 5 wt%, compared with metakaolin, resulted in an increase in the compressive strength of the geopolymer from 22.5 MPa up to 29.9 MPa. However, when the content of sulfur was increased from 5 wt% up to 15 wt% in the geopolymers, a sharp decrease in the compressive strength, from 29.9 MPa to 15.7 MPa, was observed. This could be explained by the yellow color of the water after immersion, indicating that defects were caused in the geopolymer matrix through the solubility of the excess sulfur, resulting in the formation of voids and gaps. This type of defect, involving voids and gaps, could evolve into cracks during the compressive fracture processes of the material [ 26 ]. Sustainability 2023 , 15 , x FOR PEER REVIEW 5 of 15 The thermal properties and the mass loss with heating were measured by heating the samples (~100 mg) using a thermogravimetric analyzer (TGA) (Netzsch, Germany, TG 209 F 1 Libra). The temperature range was 50–800 °C with a 2 °C/min increment rate. This test was carried out in a helium environment. A qualitative mineralogical and phase analysis was carried out on the samples using a Shimadzu XRD diffractometer-6000 (Japan) with a cobalt tube and a 2- theta scanning range of 5−80° at a 2°/min scan rate. A Rietveld refinement of the produced materials was carried out using the software MATCH! (version 3.15, Crystal Impact, Bonn, Germany) with the fundamental parameter approach. FTIR spectra were obtained in the range of 4000–500 cm 1 using an FT-IR spectrometer (Perkin– Elmer system 2000, Waltham, MA, USA). The samples were subjected to compressive strength using a universal testing machine (HD-B 615-S, Dongguan, China). The machinehead speed was 1 mm/min. Three specimens of each series were subjected to this mechanical testing. The specimens’ dimensions were height = 40 mm, width = 20 mm, and length = 20 mm. Inductively coupled plasma optical emission spectrometry (ICP-OES) was used to determine the cobalt content in the synthesized powders. The equipment used was a Thermo Scientific (iCAP 7000 series) (Thermo Fisher Scientific, Waltham, MA, USA) 3. Results and Discussion 3.1. Effect of Sulfur Loading on Compressive Strength of Geopolymers The fraction of sulfur had a significant effect on the mechanical properties of the geopolymers, based on its function as a filler or a reactive component. However, it is not recommended to use sulfur as a filler because it is soluble and exposing it to water may result in a mechanical failure [24,25]. Therefore, based on this novel processing technique, the sulfur powder was completely dissolved in the alkaline solution before geopolymerization (Figure 1). The variation in the compressive strength of the specimens (Table 1) is displayed in Figure 2. As can be seen, increasing the load of sulfur from 0 wt% to 5 wt%, compared with metakaolin, resulted in an increase in the compressive strength of the geopolymer from 22.5 MPa up to 29.9 MPa. However, when the content of sulfur was increased from 5 wt% up to 15 wt% in the geopolymers, a sharp decrease in the compressive strength, from 29.9 MPa to 15.7 MPa, was observed. This could be explained by the yellow color of the water after immersion, indicating that defects were caused in the geopolymer matrix through the solubility of the excess sulfur, resulting in the formation of voids and gaps. This type of defect, involving voids and gaps, could evolve into cracks during the compressive fracture processes of the material [26]. Figure 2. Compressive strength as a function of sulfur weight percentage (series GS 0, GS 2.5, GS 5, GS 10, and GS 15 (Table 1)). Figure 2. Compressive strength as a function of sulfur weight percentage (series GS 0, GS 2.5, GS 5, GS 10, and GS 15 (Table 1 )). Compressive strength is a widely accepted measure to assess the performance of a given mixture. This characteristic is one of the major motivations to select the best material composition [ 26 – 28 ]. Therefore, the GS 5 specimens were selected for further studies and analyses as the optimal composition 3.2. The Role of Sulfur in Geopolymers To determine the role of sulfur in geopolymers, an ICP analysis of the S/Al molar ratio in the resulting geopolymers was carried out after the geopolymers were washed with water to remove the soluble sulfur (Figure 3 ). The results of the end geopolymer products were compared with the S/Al ratio in the precursors.

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[Summary: This page continues the discussion on the effect of sulfur on compressive strength. It explains that excess sulfur solubility causes defects, leading to reduced strength. It then discusses the role of sulfur in geopolymers, using ICP analysis to determine the S/Al molar ratio and confirm sulfur stabilization in the matrix.]

Sustainability 2023 , 15 , 13608 6 of 14 Sustainability 2023 , 15 , x FOR PEER REVIEW 6 of 15 Compressive strength is a widely accepted measure to assess the performance of a given mixture. This characteristic is one of the major motivations to select the best material composition [26–28]. Therefore, the GS 5 specimens were selected for further studies and analyses as the optimal composition 3.2. The Role of Sulfur in Geopolymers To determine the role of sulfur in geopolymers, an ICP analysis of the S/Al molar ratio in the resulting geopolymers was carried out after the geopolymers were washed with water to remove the soluble sulfur (Figure 3). The results of the end geopolymer products were compared with the S/Al ratio in the precursors. Figure 3. S/Al molar ratio of the precursors and the geopolymers (obtained using an ICP analysis) It can be observed in Figure 3 that the S/Al molar ratio curves of the precursors and the geopolymers fit well below the S/Al molar ratio of 0.22, which is the molar ratio of GS 5, and this confirms the chemical stabilization of sulfur in the geopolymer matrix. Within this range of S/Al molar ratios, the compressive strength of the geopolymers showed an increasing trend (Figure 2). For geopolymers with a S/Al molar ratio above 0.22, such as GS 10 and GS 15, the sulfur content of the geopolymers became almost constant, even when doubling, as in GS 10, or tripling, as in GS 15, the sulfur in the precursors. This confirms that all of the excess sulfur was dissolved and washed out as a leachate. Therefore, the defects in the geopolymer structure increased, and the mechanical properties thus deteriorated, as shown in Figure 2 for GS 10 and GS 15. These results confirm that the optimal S/Al molar ratio of the processes is around 0.22, which is the molar ratio of GS 5, and the results are very consistent with the compression strength results described in the previous section 3.3. Analysis of Microstructure and Phase Composition Figure 4 shows the XRD scan analyses of the precursors, kaolinite and sulfur; the reference geopolymer (GS 0); and the sulfur–geopolymer with an optimized composition based on the compressive strength factor (GS 5) (Figure 2). The characteristic XRD peaks of the kaolinite and sulfur samples are easily observable in Figure 4 A,B, respectively. The Figure 3. S/Al molar ratio of the precursors and the geopolymers (obtained using an ICP analysis) It can be observed in Figure 3 that the S/Al molar ratio curves of the precursors and the geopolymers fit well below the S/Al molar ratio of 0.22, which is the molar ratio of GS 5, and this confirms the chemical stabilization of sulfur in the geopolymer matrix. Within this range of S/Al molar ratios, the compressive strength of the geopolymers showed an increasing trend (Figure 2 ). For geopolymers with a S/Al molar ratio above 0.22, such as GS 10 and GS 15, the sulfur content of the geopolymers became almost constant, even when doubling, as in GS 10, or tripling, as in GS 15, the sulfur in the precursors. This confirms that all of the excess sulfur was dissolved and washed out as a leachate. Therefore, the defects in the geopolymer structure increased, and the mechanical properties thus deteriorated, as shown in Figure 2 for GS 10 and GS 15. These results confirm that the optimal S/Al molar ratio of the processes is around 0.22, which is the molar ratio of GS 5, and the results are very consistent with the compression strength results described in the previous section 3.3. Analysis of Microstructure and Phase Composition Figure 4 shows the XRD scan analyses of the precursors, kaolinite and sulfur; the reference geopolymer (GS 0); and the sulfur–geopolymer with an optimized composition based on the compressive strength factor (GS 5) (Figure 2 ). The characteristic XRD peaks of the kaolinite and sulfur samples are easily observable in Figure 4 A,B, respectively. The XRD pattern shown in Figure 4 A illustrates that kaolinite also contains some minerals (TiO 2 ) with Miller indices of (011) and (004) and, in this case, 10.8% [ 14 ] (Table 3 ). The unit cell parameters and volume were slightly different from typical kaolinite, where the unit cell volume is 329.4 Å 3 (Table 3 ), while the standard unit cell is 320.1 Å 3 [ 27 ]. This change in the volume of the unit cell could be a result of the presence of impurities such as iron oxides, as reported in Table 1 . Anatase is typically present in kaolin clay [ 11 ]. This metastable mineral represents one of the most common in titanium dioxide (TiO 2 ) with a tetragonal crystal structure [ 29 ].

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[Summary: This page details the S/Al molar ratio's impact on geopolymer properties. It confirms that the optimal S/Al molar ratio is around 0.22. It then presents an analysis of microstructure and phase composition using XRD, identifying phases like kaolinite, anatase, quartz, and analcime.]

Sustainability 2023 , 15 , 13608 7 of 14 Sustainability 2023 , 15 , x FOR PEER REVIEW 7 of 15 XRD pattern shown in Figure 4 A illustrates that kaolinite also contains some minerals (TiO 2 ) with Miller indices of (011) and (004) and, in this case, 10.8% [14] (Table 3). The unit cell parameters and volume were slightly different from typical kaolinite, where the unit cell volume is 329.4 Å 3 (Table 3), while the standard unit cell is 320.1 Å 3 [27]. This change in the volume of the unit cell could be a result of the presence of impurities such as iron oxides, as reported in Table 1. Anatase is typically present in kaolin clay [11]. This metastable mineral represents one of the most common in titanium dioxide (TiO 2 ) with a tetragonal crystal structure [29] The XRD pattern shows numerous peaks for sulfur at 2θ = 23.13, 25.90, and 27.78. Sulfur (S 8) is characterized by an orthorhombic crystal structure with a unit cell specification of a = 10.48 Å, b = 12.87 Å, and c= 24.51 Å (Table 3) Figure 4. Qualitative XRD patterns for: ( A ) powdered kaolinite, K; ( B ) sulfur, S; ( C ) reference geopolymer, GS 0; and ( D ) sulfur–geopolymer, GS 5 Table 3. Results of XRD analysis of the precursors (Rietveld refinement, MATCH! software) Precursor Phase Phase % Crystal Structure a (Å) b (Å) c (Å) V (Å 3 ) Kaolinite Kaolinite Al 2 Si 2 O 5 (OH) 4 89.2 Triclinic * 5.15 8.94 7.40 329.4 Anatase TiO 2 10.8 Tetragonal 3.78 - 9.51 135.9 Sulfur S 8 100 orthorhombic 10.46 12.87 24.49 3296.8 * α = 91.7°, β = 104.7°, γ = 89.9°. As a result of the pre-treatment (calcination) and the subsequent chemical transformation (geopolymerization) of the precursors (Figure 4 A), the XRD peaks corresponding to the kaolinite and anatase phases disappeared, leading to dissolution in the alkaline environment, as illustrated in Figure 4 C for GS 0. A hump observed in the XRD patterns between 20° and 40° (Figure 4 C) confirms the formation of amorphous phases in the resultant geopolymer [9,30]. According to the Rietveld refinement analysis of the XRD data, the degree of GS 0 crystallinity was 49.9%, and two crystalline phases were detected: triclinic analcime [29] and trigonal (hexagonal axes) quartz, with weight contents of 80.2% and 19.8, respectively (Table 4) Figure 4. Qualitative XRD patterns for: ( A ) powdered kaolinite, K; ( B ) sulfur, S; ( C ) reference geopolymer, GS 0; and ( D ) sulfur–geopolymer, GS 5 Table 3. Results of XRD analysis of the precursors (Rietveld refinement, MATCH! software) Precursor Phase Phase % Crystal Structure a (Å) b (Å) c (Å) V (Å 3 ) Kaolinite Kaolinite Al 2 Si 2 O 5 (OH) 4 89.2 Triclinic * 5.15 8.94 7.40 329.4 Anatase TiO 2 10.8 Tetragonal 3.78 - 9.51 135.9 Sulfur S 8 100 orthorhombic 10.46 12.87 24.49 3296.8 * α = 91.7 ◦ , β = 104.7 ◦ , γ = 89.9 ◦ The XRD pattern shows numerous peaks for sulfur at 2 θ = 23.13, 25.90, and 27.78 Sulfur (S 8) is characterized by an orthorhombic crystal structure with a unit cell specification of a = 10.48 Å, b = 12.87 Å, and c= 24.51 Å (Table 3 ). As a result of the pre-treatment (calcination) and the subsequent chemical transformation (geopolymerization) of the precursors (Figure 4 A), the XRD peaks corresponding to the kaolinite and anatase phases disappeared, leading to dissolution in the alkaline environment, as illustrated in Figure 4 C for GS 0. A hump observed in the XRD patterns between 20 ◦ and 40 ◦ (Figure 4 C) confirms the formation of amorphous phases in the resultant geopolymer [ 9 , 30 ]. According to the Rietveld refinement analysis of the XRD data, the degree of GS 0 crystallinity was 49.9%, and two crystalline phases were detected: triclinic analcime [ 29 ] and trigonal (hexagonal axes) quartz, with weight contents of 80.2% and 19.8, respectively (Table 4 ). Introducing sulfur to the geopolymer’s alkaline activator resulted in the diminishment of all of the peaks corresponding to this phase (Figure 4 D). This is an indication of the incorporation of sulfur as a reactive component and a precursor in the geopolymer matrix instead of being a water-soluble filler. The degree of crystallinity of GS 5 increased slightly, from 49.9% to 52.9%, with the addition of sulfur to the alkaline activator (Table 4 ). The XRD hump corresponding to the amorphous phase was detected between 22 ◦ C and 35 ◦ C. The crystalline phases of GS 5 were similar to those of the metakaolin–polymer, GS 0, but there was a new phase that was associated with sulfur, which was Al 2 H 10 O 17 S 3 (Table 4 ). The percentage of this phase was 53.5% and it was characterized by its monoclinic crystal structure. Compared with GS 0, the percentages of analcime and quartz decreased from 80.2% and 19.8% to 36.1% and 10.4%, respectively. There was also a reduction in the crystalline sizes of both analcime and quartz with the introduction of sulfur to the geopolymer matrix. These results confirm that sulfur reacts with aluminum from the metakaolin to form a new phase/s.

[[[ p. 8 ]]]

[Summary: This page presents XRD analysis results, showing crystallinity, phase composition, and crystal structure. It discusses the SEM analysis of metakaolin layers and the microstructure of GS 0, noting the formation of a binding material filling gaps between metakaolinite layers.]

Sustainability 2023 , 15 , 13608 8 of 14 Table 4. Results of XRD analysis showing the crystallinity, phase composition, and crystal structure (Rietveld refinement, MATCH! software) Degree of Crystallinity Crystalline Phase Composition Phase % Crystal System Unit Cell Size (nm 3 ) Crystalline Size (nm) GS 0 49.9% Al 1.81 · H 4 · Na 1.71 O 14 (analcime) 80.2 Triclinic 2.22835 152.7 SiO 2 (quartz) 19.8 Hexagonal 0.113526 179.5 GS 5 52.9% Al 1.81 · H 4 · Na 1.71 O 14 (analcime) 36.1 Triclinic 2.22835 93.5 SiO 2 (quartz) 10.4 Hexagonal 0.113526 68.7 A l 2 H 10 O 17 S 3 53.5 Monoclinic 1.226255 75.9 The metakaolin layers, as the main precursors and the sources of Al ions for the geopolymer, were reported as the SEM, as shown in Figure 5 B (point 2). These layers were distorted due to the calcination of kaolinite at 750 ◦ C. The SEM analysis, shown in Figure 5 C, indicates that the microstructure of GS 0 is composed of binder material (geopolymer matrix) (point 3) and partially dissolved metakaolin layers (point 4). This SEM image also shows that, as a result of geopolymerization and the setting reactions, the gaps between partially dissolved metakaolinite layers were filled with formed binding material (sodium aluminosilicate matrix) [ 30 ]. Sustainability 2023 , 15 , x FOR PEER REVIEW 9 of 15 Figure 5. SEM images of: ( A ) sulfur; ( B ) metakaolin; ( C ) GS 0 geopolymer; and ( D ) GS 5 geopolymer; (1) sulfur, (2) metakaolin layers, (3, 5) geopolymer matrix, and (4, 6) voids resulting from the dissolution of metakaolin Figure 6. SEM images with a high magnification of: ( A ) metakaolin-based geopolymer, GS 0; and ( B ) sulfur-based geopolymer, GS 5 3.4. FTIR Spectra of Geopolymers (GS 0 and GS 5) The FTIR spectra of GS 0 and GS 5 are shown in Figure 7. In the spectrum of GS 0, the peaks at 594 cm −1 , 660 cm −1 , and 984 cm −1 are attributed to the Si-O-Al, Si-O-Al, and Si–O- Si bonds, respectively [33]. The appearance of these three peaks was also observed in the results for GS 5, and they are indicative of the limited change in the bonding by adding sulfur to the alkaline activator (GS 5). The absorption bands at about 594 cm −1 and 660 cm −1 on both the GS 0 and GS 5 spectra are, respectively, attributed to the asymmetric and symmetric vibrations of the Si-O-Al and Si-O-Si bonds that provide the cohesion between the AlO 4 and SiO 4 tetrahedrons in the geopolymer structure [34] Figure 5. SEM images of: ( A ) sulfur; ( B ) metakaolin; ( C ) GS 0 geopolymer; and ( D ) GS 5 geopolymer; (1) sulfur, (2) metakaolin layers, (3, 5) geopolymer matrix, and (4, 6) voids resulting from the dissolution of metakaolin The produced geopolymers exhibited a structure of a nano-porous network formed by aluminosilicate particles [ 31 ]. The size of the aluminosilicate particles (~160 nm) (Table 4 ), which were encapsulated in the geopolymer matrix, determined the nano-pore pattern observed in the microstructure (Figure 6 A). The formation of a uniform pore structure and a homogeneous pore network of aluminosilicate particles can be observed in Figure 6 A. This finding is in agreement with the results reported by Alshaaer et al. [ 32 ], who produced partially amorphous sodium aluminosilicates after the activation of metakaolin with alkali

[[[ p. 9 ]]]

[Summary: This page describes the SEM analysis of sulfur microspheres and the microstructure of GS 5 geopolymers. It notes a more compacted microstructure compared to GS 0. It also discusses the FTIR spectra of GS 0 and GS 5, attributing peaks to Si-O-Al and Si-O-Si bonds.]

Sustainability 2023 , 15 , 13608 9 of 14 activators. Sulfur microspheres of ~10 µ m, were confirmed using a scanning electron microscope (SEM) (Figure 5 A, point 1). The addition of sulfur showed that the microstructure of GS 5 is characterized by the following main phases: the geopolymer matrix (Figure 5 D, point 5) and the voids (Figure 5 D, point 6) associated with the dissolution of metakaolin during the geopolymerization process. When the SEM magnification was increased, as shown in Figure 6 , the emergence of a more compacted, i.e., less nonporous, microstructure was observed (Figure 5 B), compared with GS 0 (Figure 6 A). This may have an important impact on the physical and chemical properties of the end geopolymer products Sustainability 2023 , 15 , x FOR PEER REVIEW 9 of 15 Fig ure 5. SEM images of: ( A ) sulfur; ( B ) metakaolin; ( C ) GS 0 geopolymer; and ( D ) GS 5 geopolymer; (1) sulfur, (2) metakaolin layers, (3, 5) geopolymer matrix, and (4, 6) voids resulting from the dissolution of metakaolin Figure 6. SEM images with a high magnification of: ( A ) metakaolin-based geopolymer, GS 0; and ( B ) sulfur-based geopolymer, GS 5 3.4. FTIR Spectra of Geopolymers (GS 0 and GS 5) The FTIR spectra of GS 0 and GS 5 are shown in Figure 7. In the spectrum of GS 0, the peaks at 594 cm −1 , 660 cm −1 , and 984 cm −1 are attributed to the Si-O-Al, Si-O-Al, and Si–O- Si bonds, respectively [33]. The appearance of these three peaks was also observed in the results for GS 5, and they are indicative of the limited change in the bonding by adding sulfur to the alkaline activator (GS 5). The absorption bands at about 594 cm −1 and 660 cm −1 on both the GS 0 and GS 5 spectra are, respectively, attributed to the asymmetric and symmetric vibrations of the Si-O-Al and Si-O-Si bonds that provide the cohesion between the AlO 4 and SiO 4 tetrahedrons in the geopolymer structure [34] Figure 6. SEM images with a high magnification of: ( A ) metakaolin-based geopolymer, GS 0; and ( B ) sulfur-based geopolymer, GS 5 3.4. FTIR Spectra of Geopolymers (GS 0 and GS 5) The FTIR spectra of GS 0 and GS 5 are shown in Figure 7 . In the spectrum of GS 0, the peaks at 594 cm − 1 , 660 cm − 1 , and 984 cm − 1 are attributed to the Si-O-Al, Si-O-Al, and Si–O-Si bonds, respectively [ 33 ]. The appearance of these three peaks was also observed in the results for GS 5, and they are indicative of the limited change in the bonding by adding sulfur to the alkaline activator (GS 5). The absorption bands at about 594 cm − 1 and 660 cm − 1 on both the GS 0 and GS 5 spectra are, respectively, attributed to the asymmetric and symmetric vibrations of the Si-O-Al and Si-O-Si bonds that provide the cohesion between the AlO 4 and SiO 4 tetrahedrons in the geopolymer structure [ 34 ]. In the spectrum of geopolymer GS 0 in Figure 7 , the band at 1370 cm − 1 can be assigned to O–C–O, which was also observed for GS 5. This band is related to the presence of sodium carbonate via the reaction of alkali metal hydroxide with atmospheric CO 2 [ 35 , 36 ]. These peaks are clearly presented in the spectrum of GS 5, which suggests the existence of a geopolymer. The absorption broadbands at 1650 cm − 1 and 3340 cm − 1 are the stretching and bending vibration frequencies of the OH groups associated with water [ 34 ]. The strong and broad absorption band centered at 613 cm − 1 in the GS 5 spectrum probably also resulted from the combined absorptions of SO 4 − 2 and the Si–O–Al stretching vibrations. The strong band centered at 998 cm − 1 could be due to the combination of sulfate absorptions and the Si–O–Al band [ 35 ]. The FTIR spectra confirmed the geopolymer structure of both GS 0 and GS 5 [ 36 ]. There is a clear similarity between the FTIR spectra of geopolymers GS 0 and GS 5. This similarity is probably due to the small proportion of sulfur, comprising about 1.8% of the total mix, that was added to the precursors of GS 5. Another possibility is the apparent overlap in the sulfate spectra with silica and aluminum bonds [ 37 ].

[[[ p. 10 ]]]

[Summary: This page continues the FTIR spectra analysis, assigning bands to O-C-O and OH groups. It discusses the strong absorption bands related to sulfate and Si-O-Al stretching vibrations. It also presents and discusses the results of thermogravimetric analysis (TGA) for GS 0 and GS 5.]

Sustainability 2023 , 15 , 13608 10 of 14 Sustainability 2023 , 15 , x FOR PEER REVIEW 10 of 15 Figure 7. FTIR spectra of geopolymers (GS 0 and GS 5). In the spectrum of geopolymer GS 0 in Figure 7, the band at 1370 cm −1 can be assigned to O–C–O, which was also observed for GS 5. This band is related to the presence of sodium carbonate via the reaction of alkali metal hydroxide with atmospheric CO 2 [35,36]. These peaks are clearly presented in the spectrum of GS 5, which suggests the existence of a geopolymer. The absorption broadbands at 1650 cm −1 and 3340 cm −1 are the stretching and bending vibration frequencies of the OH groups associated with water [3 4 ]. The strong and broad absorption band centered at 613 cm −1 in the GS 5 spectrum probably also resulted from the combined absorptions of SO 4 2 and the Si–O–Al stretching vibrations The strong band centered at 998 cm 1 could be due to the combination of sulfate absorptions and the Si–O–Al band [35]. The FTIR spectra confirmed the geopolymer structure of both GS 0 and GS 5 [36]. There is a clear similarity between the FTIR spectra of geopolymers GS 0 and GS 5. This similarity is probably due to the small proportion of sulfur, comprising about 1.8% of the total mix, that was added to the precursors of GS 5. Another possibility is the apparent overlap in the sulfate spectra with silica and aluminum bonds [37] 3.5. Thermogravimetric Analysis (TGA) The thermal decomposition process of GS 0 and GS 5 in air was investigated using TG tests, and the corresponding results are given in Figure 8. The total weight loss as a result of heating the GS 0 up to 800 °C was around 15.9% (Figure 8 A). This cumulative mass loss increased to 18.4% after the addition of sulfur (GS 5). The overall increment in mass loss was due to the presence of more structural water, attributed to the new phases, i.e., Al 2 ·H 10 ·O 17 ·S 3 (Table 4). The evaporation of sulfur at relatively low temperatures of less than 300 °C [3 8 ] may be one of the causes of this increase in weight loss, but it is certainly not the main reason, as the total sulfur constituents, at 1.8%wt, were less than the difference in weight loss, which was 2.5% Figure 7. FTIR spectra of geopolymers (GS 0 and GS 5) 3.5. Thermogravimetric Analysis (TGA) The thermal decomposition process of GS 0 and GS 5 in air was investigated using TG tests, and the corresponding results are given in Figure 8 . The total weight loss as a result of heating the GS 0 up to 800 ◦ C was around 15.9% (Figure 8 A). This cumulative mass loss increased to 18.4% after the addition of sulfur (GS 5). The overall increment in mass loss was due to the presence of more structural water, attributed to the new phases, i.e., Al 2 · H 10 · O 17 · S 3 (Table 4 ). The evaporation of sulfur at relatively low temperatures of less than 300 ◦ C [ 38 ] may be one of the causes of this increase in weight loss, but it is certainly not the main reason, as the total sulfur constituents, at 1.8%wt, were less than the difference in weight loss, which was 2.5% The derivative of the TGA curve reveals that thermal events occur in two main temperatures ranges, 50–250 ◦ C and 500–700 ◦ C, as shown in Figure 8 B. In the first range (25–200 ◦ C), the decrease in weight is associated with the release of fine-pore moisture. In the second range (500–700 ◦ C), the decrease in weight can be attributed to the release of zeolitic water from the nano-porous network [ 32 ]. Previous studies [ 38 ] have concluded that the sulfur begins to evaporate at 250 ◦ C and disappears completely at about 350 ◦ C. This rapid weight loss of sulfur is attributable to the collapse of S–S bonds. However, it can be observed in Figure 8 B that there is no increase in the percentage of weight loss for GS 5 compared to GS 0, so sulfur as an element can be considered to have no presence in the structure of GS 0. Thus, sulfur is associated with essential elements in geopolymers such as aluminum, as confirmed by the formation of Al 2 · H 10 · O 17 · S 3 (Table 4 ). The presence of elemental sulfur in the microstructure of geopolymers leads to its dissolution in water, which turns yellow, as shown by GS 10 and GS 15 (Table 1 ). Thus, elemental sulfur leaves voids, resulting in a decrease in its mechanical performance (Figure 1 ). An increase in weight loss in the second range, 500–700 ◦ C, is likely due to the release of Al 2 · H 10 · O 17 · S 3 structural water [ 39 ].

[[[ p. 11 ]]]

[Summary: This page continues the discussion of TGA results, attributing weight loss to the release of fine-pore moisture and zeolitic water. It suggests sulfur is associated with elements like aluminum. It discusses the influence of the S/Al molar ratio on geopolymer properties, noting positive and negative effects.]

Sustainability 2023 , 15 , 13608 11 of 14 Sustainability 2023 , 15 , x FOR PEER REVIEW 11 of 15 Figure 8. TGA of geopolymers GS 0 and GS 1: ( A ) cumulative TGA; and ( B ) differential TGA The derivative of the TGA curve reveals that thermal events occur in two main temperatures ranges, 50–250 °C and 500–700 °C, as shown in Figure 8 B. In the first range (25– 200 °C), the decrease in weight is associated with the release of fine-pore moisture. In the second range (500–700 °C), the decrease in weight can be attributed to the release of zeolitic water from the nano-porous network [3 2 ] Previous studies [38] have concluded that the sulfur begins to evaporate at 250 °C and disappears completely at about 350 °C. This rapid weight loss of sulfur is attributable to the collapse of S–S bonds. However, it can be observed in Figure 8 B that there is no increase in the percentage of weight loss for GS 5 compared to GS 0, so sulfur as an element can be considered to have no presence in the structure of GS 0. Thus, sulfur is associated with essential elements in geopolymers such as aluminum, as confirmed by the formation of Al 2 ·H 10 ·O 17 ·S 3 (Table 4) The presence of elemental sulfur in the microstructure of geopolymers leads to its dissolution in water, which turns yellow, as shown by GS 10 and GS 15 (Table 1). Thus, Figure 8. TGA of geopolymers GS 0 and GS 1: ( A ) cumulative TGA; and ( B ) differential TGA 3.6. Influence of S/Al Molar Ratio on Geopolymer Properties The above-mentioned results show that sulfur can have both positive and negative effects on the mechanical properties and stability of geopolymers. Sulfur was first dissolved in the alkaline solution, and then metakaolin was added. Sulfur reacted with Al to form new phases, such as Al 2 · H 10 · O 17 · S 3 . The resultant microcrystalline structure was composed of compacted nano-crystalline/amorphous phases. Sulfur decreased the crystalline sizes of both quartz and analcime. As a result of these microstructural changes, an improvement in the mechanical properties was observed, where the compressive strength increased by ~32% (Figure 2 ). Increasing the S/Al molar ratio from 0.17 up to 0.52 (Table 5 ) led to the precipitation of excess sulfur, or unreacted sulfur, in the matrix. The excess sulfur dissolved when the material was exposed to water, and a leaching process took place. As a result of this sulfur leaching, defects and voids were left in the microstructure; thus, its mechanical properties deteriorated (Figure 9 ).

[[[ p. 12 ]]]

[Summary: This page presents a table showing the S/Al molar ratio of geopolymers. It explains that increasing the S/Al molar ratio leads to excess sulfur precipitation, which dissolves in water, causing defects and deteriorating mechanical properties. It shows the influence of sulfur on geopolymer properties.]

Sustainability 2023 , 15 , 13608 12 of 14 Table 5. S/Al molar ratio of the geopolymers (ICP analysis) ID S/Al Molar Ratio Precursors Geopolymers GS 0 0.00 0.00 GS 2.5 0.09 0.09 GS 5 0.17 0.22 GS 10 0.35 0.23 GS 15 0.52 0.24 Sustainability 2023 , 15 , x FOR PEER REVIEW 12 of 15 elemental sulfur leaves voids, resulting in a decrease in its mechanical performance (Figure 1). An increase in weight loss in the second range, 500–700 °C, is likely due to the release of Al 2 ·H 10 ·O 17 ·S 3 structural water [39] 3.6. Influence of S/Al Molar Ratio on Geopolymer Properties The above-mentioned results show that sulfur can have both positive and negative effects on the mechanical properties and stability of geopolymers. Sulfur was first dissolved in the alkaline solution, and then metakaolin was added. Sulfur reacted with Al to form new phases, such as Al 2 ·H 10 ·O 17 ·S 3 . The resultant microcrystalline structure was composed of compacted nano-crystalline/amorphous phases. Sulfur decreased the crystalline sizes of both quartz and analcime. As a result of these microstructural changes, an improvement in the mechanical properties was observed, where the compressive strength increased by ~32% (Figure 2) Increasing the S/Al molar ratio from 0.17 up to 0.52 (Table 5) led to the precipitation of excess sulfur, or unreacted sulfur, in the matrix. The excess sulfur dissolved when the material was exposed to water, and a leaching process took place. As a result of this sulfur leaching, defects and voids were left in the microstructure; thus, its mechanical properties deteriorated (Figure 9). Table 5. S/Al molar ratio of the geopolymers (ICP analysis). ID S/Al Molar Ratio Precursors Geopolymers GS 0 0.00 0.00 GS 2.5 0.09 0.09 GS 5 0.17 0.22 GS 10 0.35 0.23 GS 15 0.52 0.24 Figure 9. Influence of sulfur on geopolymer properties. Figure 9. Influence of sulfur on geopolymer properties 4. Conclusions This study had two major goals. The first goal was to introduce a novel synthesis method for sulfur-based geopolymers. This goal was achieved by integrating sulfur into the geopolymer matrix chemically and preventing it from washing out as a leachate. The second goal was to determine the optimal content of sulfur to produce geopolymers with good mechanical properties. It was observed that the optimal S/Al molar ratio of the precursors is around 0.17. Sulfur reacted with Al to form new phases, such as Al 2 · H 10 · O 17 · S 3 . The resultant microcrystalline structure was composed of compacted nanocrystalline/amorphous phases. Sulfur decreased the crystalline sizes of both quartz and analcime. As a result of these microstructural changes, an improvement in the mechanical properties was observed, where the compressive strength increased by ~32%. Increasing the S/Al molar ratio from 0.17 up to 0.5 led to the precipitation of excess sulfur, or unreacted sulfur, in the matrix. The excess sulfur dissolved when the material was exposed to water, and a leaching process took place. As a result of this sulfur leaching, defects and voids were left in the microstructure; thus, its mechanical properties deteriorated. The role of sulfur in geopolymers, whether as a precursor or a water-soluble filler, was explained by comparing the S/Al molar ratio of the precursors and the geopolymers using an ICP analysis. Different tests have confirmed that sulfur interacts with aluminum ions from the metakaolin and is incorporated into the microstructure of geopolymers. The crystalline phases of the resulting geopolymers clearly change after the addition of sulfur. The SEM

[[[ p. 13 ]]]

[Summary: This page concludes that a novel synthesis method for sulfur-based geopolymers was achieved by integrating sulfur into the matrix chemically. The optimal S/Al molar ratio is around 0.17. Sulfur reacts with Al to form new phases. It credits authors, funding and acknowledges support.]

Sustainability 2023 , 15 , 13608 13 of 14 analysis showed that the microstructure of the geopolymers became denser and more compact after the addition of sulfur. The FTIR spectrum analysis did not show significant differences after the addition of sulfur, and this was explained by interference bands of sulfate as well as silica and aluminum bands. The TG analysis confirmed that there was no unreacted sulfur in the microstructure of the geopolymers, although it was added to the precursors and dissolved in the alkaline solution. From this study, we concluded that sulfur can be used initially to improve the properties of geopolymers and facilitate the emergence of new phases and microstructural characteristics. Adding sulfur to the alkaline solution in higher levels leads to the precipitation of elemental sulfur in the geopolymer microstructure; thus, the sulfur becomes soluble in water, resulting in the deterioration of the geopolymer’s mechanical performance Author Contributions: Conceptualization, M.A., A.O.S.A. and I.M.I.A.; methodology, M.A.; software, M.A.; validation, M.A., A.O.S.A. and I.M.I.A.; formal analysis, M.A.; investigation, M.A., A.O.S.A. and I.M.I.A.; resources, M.A. and A.O.S.A.; data curation, M.A. and A.O.S.A.; writing—original draft preparation, M.A., I.M.I.A. and A.O.S.A.; writing—review and editing, M.A.; visualization, M.A.; supervision, M.A.; project administration, M.A.; funding acquisition, M.A. and A.O.S.A. All authors have read and agreed to the published version of the manuscript Funding: This research was funded by the Prince Sattam bin Abdulaziz University, grant number 2022/01/17935 Informed Consent Statement: Not applicable Data Availability Statement: The data that support the findings of this study are available from the corresponding author, M. Alshaaer, upon reasonable request Acknowledgments: The financial support for the project, under grant 2022/01/17935 S, specialized research grant program, and provided by the Deanship of Scientific Research at the Prince Sattam bin Abdulaziz University, is gratefully acknowledged Conflicts of Interest: The authors declare no conflict of interest References 1 Ober, J Materials Flow of Sulfur ; U.S. Geological Survey: Reston, VA, USA, 2002 2 Fediuk, R.; Mugahed, A.Y.; Mosaberpanah, M.; Danish, A.; El-Zeadani, M.; Klyuev, S.; Vatin, N. A Critical Review on the Properties and Applications of Sulfur-Based Concrete Materials 2020 , 13 , 4712. [ CrossRef ] 3 Fediuk, R.S.; Yevdokimova, Y.G.; Smoliakov, A.K.; Stoyushko, N.Y.; Lesovik, V.S. Use of geonics scientific positions for designing of building composites for protective (fortification) structures IOP Conf. Ser. Mater. Sci. Eng 2017 , 221 , 012011. [ CrossRef ] 4 Wagenfeld, J.-G.; Al-Ali, K.; Almheiri, S.; Slavens, A.F.; Calvet, N. Sustainable applications utilizing sulfur, a by-product from oil and gas industry: A state-of-the-art review Waste Manag 2019 , 95 , 78–89. [ CrossRef ] 5 Stern, D.I. Reversal of the trend in global anthropogenic sulfur emissions Glob. Environ. Chang 2006 , 16 , 207–220. [ CrossRef ] 6 Eliseev, A.V. Climate change mitigation via sulfate injection to the stratosphere: Impact on the global carbon cycle and terrestrial biosphere Atmos. Ocean. Opt 2012 , 25 , 405–413. [ CrossRef ] 7 Komnitsas, K.; Zaharaki, D.; Perdikatsis, V. Effect of synthesis parameters on the compressive strength of low-calcium ferronickel slag inorganic polymers J. Hazard. Mater 2009 , 161 , 760–768. [ CrossRef ] 8 Komnitsas, K.; Zaharaki, D.; Perdikatsis, V. Geopolymerisation of low calcium ferronickel slags J. Mater. Sci 2007 , 42 , 3073–3082 [ CrossRef ] 9 Yu, G.; Jia, Y. Microstructure and Mechanical Properties of Fly Ash-Based Geopolymer Cementitious Composites Minerals 2022 , 12 , 853. [ CrossRef ] 10 Lo, K.-W.; Lin, W.-T.; Lin, Y.-W.; Cheng, T.-W.; Lin, K.-L. Synthesis Metakaolin-Based Geopolymer Incorporated with SiC Sludge Using Design of Experiment Method Polymers 2022 , 14 , 3395. [ CrossRef ] 11 Khatib, K.; Lahmyed, L.; El Azhari, M. Synthesis, Characterization, and Application of Geopolymer/TiO 2 Nanoparticles Composite for Efficient Removal of Cu(II) and Cd(II) Ions from Aqueous Media Minerals 2022 , 12 , 1445. [ CrossRef ] 12 Komnitsas, K.; Zaharaki, D.; Vlachou, A.; Bartzas, G.; Galetakis, M. Effect of synthesis parameters on the quality of construction and demolition wastes (CDW) geopolymers Adv. Powder Technol 2015 , 26 , 368–376. [ CrossRef ] 13 Ahmed, D.A.; El-Apasery, M.A.; Aly, A.A.; Ragai, S.M. Green Synthesis of the Effectively Environmentally Safe Metakaolin-Based Geopolymer for the Removal of Hazardous Industrial Wastes Using Two Different Methods Polymers 2023 , 15 , 2865. [ CrossRef ] [ PubMed ]

[[[ p. 14 ]]]

[Summary: This page provides references for the study. It also includes a disclaimer stating that the opinions and data in the publication are those of the authors and not of MDPI or the editors. MDPI disclaims responsibility for any injury to people or property resulting from the content.]

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Discover the significance of concepts within the article: ‘Use of Sulfur Waste in the Production of Metakaolin-Based Geopolymers’. Further sources in the context of Environmental Sciences might help you critically compare this page with similair documents:

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