Asian Journal of Pharmaceutics
2007 | 6,102,844 words
The Asian Journal of Pharmaceutics (AJP), published by BRNSS Publication Hub & Mandsaur University, is an open-access, international, English-language journal issuing four editions annually since 2007. Dedicated to advancing pharmaceutical and related sciences, AJP offers a global platform for researchers to showcase their work and inspire innovati...
Quality by Design enabled Development and Optimization of Gastroretentive...
Harshil P. Shah
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Year: 2017 | Doi: 10.22377/ajp.v11i02.1280
Copyright (license): Creative Commons Attribution 4.0 International (CC BY 4.0) license.
[Full title: Quality by Design enabled Development and Optimization of Gastroretentive Floating Matrix Tablets of Dipyridamole]
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[Summary: This page introduces a study on Quality by Design (QbD) for dipyridamole gastroretentive floating matrix tablets. It outlines the use of a 3^2 full factorial design to optimize polymer ratios and concentrations, assessing dissolution, buoyancy, swelling, and stability. The goal is to create a stable, extended-release dosage form.]
Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 382 Quality by Design enabled Development and Optimization of Gastroretentive Floating Matrix Tablets of Dipyridamole Harshil P. Shah 1 , Shailesh T. Prajapati 2 , C. N. Patel 3 1 Department of Pharmaceutical Sciences, Hemchandracharya North Gujarat University, Patan, Gujarat, India, 2 Department of Pharmaceutics and Pharmaceutical Technology, Shri Sarvajanik Pharmacy College, Near Arvind Baug, Mehsana, Gujarat, India, 3 Shri Sarvajanik Pharmacy College, Near Arvind Baug, Mehsana, Gujarat, India Abstract Introduction: This research focuses on development and optimization of dipyridamole (DPM) gastroretentive (GR) floating matrix tablets through risk-based approach using combination of rate controlling hydrophilic polymers. Materials and Methods: A 3 2 full factorial design was deployed to optimize ratio of polymers and polymer concentration in the formulation. Dissolution studies, Buoyancy studies, swelling index studies, kinetic modelling, drug content, and differential scanning calorimetry studies were performed to effectively assess developed gastroretentive dosage form. Estimation of related substances was also done for optimized formulations to check the stability of dosage form during shelf life. Results and Discussion: Buoyancy studies suggested that concentration of PanExcea™ GR polymer should be at least 25% w/w or more to get better floating and swelling capabilities if used alone as rate controlling polymer. Selection of optimum batches was done using constraintbased graphical optimization technique. The optimum batches exhibited desired extended drug dissolution profile, minimal floating lag time, and total floating time of >12 h. Thermal characterization studies also preclude any drug polymer interaction and change in polymorphic form of drug during manufacturing process. Stability studies indicated optimized formulations are stable under selected packaging configurations. Conclusion: The present research exemplifies successful application of quality by design approach in designing gastroretentive dosage form of DPM. From the present study, it can be concluded that selection of appropriate ratio and concentration of hydrophilic polymers play a pivotal role in matrix integrity, buoyancy, swelling potential as well as drug release profile of GRDDS Keywords: Quality by design (QbD) , dipyridamole, gastroretentive drug delivery system (GRDDS), floating, failure mode effect analysis (FMEA), polymer, controlled release Address for correspondence: Harshil P. Shah, Department of Pharmaceutical Sciences, Hemchandracharya North Gujarat University, Patan - 384 265, Gujarat, India. Phone: +91-9428501391. E-mail: harshil_p_shah@yahoo.com Received: 09-05-2017 Revised: 22-05-2017 Accepted: 01-06-2017 INTRODUCTION O ral drug delivery systems are considered as most favorable drug delivery system due to ease of administration, good shelf life, and patient compliance. Among them, there is a consistent interest increasing toward developing controlled release (CR) drug delivery systems to decrease dosing frequency, decrease fluctuations in plasma concentrations, and thereby to improve patient compliance. However, during the development of such dosage forms, one might face challenges such as (i) difficulty to retain dosage form in stomach for sufficient period when required and (ii) incomplete drug absorption resulting in therapeutic variability. Hence, there is a tremendous interest in developing gastroretentive (GR) dosage form with various approaches [1] such as floating dosage forms, bioadhesive dosage forms, raft forming systems, swelling, and expanding systems. Among them, floating dosage forms remain buoyant in the stomach and provide extended drug release along with better control over plasma drug level fluctuations [2] ORIGINAL AR TICLE
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[Summary: This page discusses stroke and the use of dipyridamole (DPM) to reduce its risk. It highlights the need for extended-release DPM formulations to reduce dosing frequency. The study aims to develop gastroretentive floating tablets using a novel biopolymer, PanExcea™ GR, combined with Methocel TM K 4 M, employing a QbD approach.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 383 Stroke is a serious, common, age-related health problem [3] that accounts for 1 of every 20 deaths in the US and was the second major cause of mortality behind heart disease in 2013, considered for 11.8% of total deaths worldwide [4] Dipyridamole (DPM) is indicated for post-operative thromboembolic complications of cardiac valve replacement in combination with coumarin anticoagulants [5] and also to reduce the risk of stroke in patients [6] Recommended dose is 75-100 mg 4 times a day with coumarin anticoagulants (warfarin) or aspirin [6] Hence, there is a considerable interest to develop extended release formulation of DPM to reduce dosing frequency with easily scalable, simple and cost-effective technology DPM is having pKa value of 6.4 [7] It is having aqueous solubility of 5 µg/ml at neutral pH (pH 7.0) which rises up to 29 mg/ml at pH 2.5 [8] Russell et al [9] reported that gastric pH appeared to be primary determinant in DPM absorption in elderly. Therefore, sufficient gastric acidity is a prerequisite for adequate dissolution and subsequent absorption of the drug in vivo. [10] Hence, several efforts reported in literature to provide extended release DPM in stomach using several gastro-retentive approaches, viz ., floating tablets prepared using blend of xanthan gum and guar gum, [11] different grades of hydroxypropyl methylcellulose, [12] polyethylene oxide, [13] floating alginate beads, [14] gastro-floating pellets using Eudragit NE 30 D, [15] and floating osmotic pump [16] Development of GR systems involves multiple factors such as selection of system, selection of release rate retarding polymer, optimum concentration of polymers, selection of suitable manufacturing method, and physicochemical characterization. Optimizing such systems using one factor at a time (OFAT) approach is a strenuous effort which demands great deal of money, time and energy [2,17] Hence, in the present investigation, attempts were made to develop gastroretentive (GR) floating effervescent tablets of DPM using unique combination of two different polymers using quality by design (QbD) approach. As described in literature, use of polymer blends is a more suitable approach to modulate drug release profile for hydrophilic matrix tablets [18] In the present study, release rate modulating effect of novel biopolymer PanExcea™ GR was investigated in combination with Methocel TM K 4 M Premium CR (hypromellose 2208). PanExcea™ GR is a biopolymer isolated as a purified fiber rich fraction from fenugreek ( Trigonella foenum graceum ) husk with a proprietary technology [19,20] PanExcea™ GR polymer is reported to have viscosity in the range of 6000-12000 cps for 1% solution and bulk density in the range of 0.05-0.25 g/ml. Sample lot of the same polymer is having bulk density of 0.09 g/ml, Carr’s index of 29.412% and Hausner’s ratio of 1.417 indicating poor flow characteristics of the material as per USP General Chapter <1174> Powder flow. To improve flow properties of the blend, it was decided to go with slugging of the blend followed by milling, lubrication and compression approach for tablet preparation The major aims of present investigation were (i) determination of quality target product profile (QTPP) and quality risk assessment using failure mode effect analysis (FMEA), (ii) formulation optimization using full factorial design and characterization of dosage form, (iii) risk mitigation and control strategy for moderate to high risk factors identified initially. In addition, stability study of optimized formulations was also performed MATERIALS AND METHODS Materials DPM was obtained as gratis from Emcure Pharmaceuticals Ltd. PanExcea™ GR (PGR) (Avantor Performance Materials Inc.), hydroxypropyl methylcellulose (K 4 M) (Methocel ™ K 4 M Premium CR, Dow Chemicals), crospovidone (Polyplasdone XL, Ashland), lactose monohydrate (Supertab 30 GR, DFE), sodium bicarbonate (Church & Dwight Inc.), and magnesium stearate (Ligamed MF-2-V, Peter Greven) were utilized as excipients for formulation development. All other chemicals and reagents were of analytical grade and utilized as received Methods QTPP of DPM gastroretentive floating tablets QTPP can be served as a basis for the systematic development of patient-oriented dosage form. As defined in ICH Q 8 (Pharmaceutical Development), [21-23] QTPP should be defined to meet patients’ needs and the intended product performance. QTPP for the DPM gastroretentive floating tablets is defined in Table 1 Identification of critical quality attributes (CQAs) and quality risk assessment using FMEA CQAs of the product are the characteristics which should be within appropriate limit or range to ensure desired product quality (ICH Q 8) [21] For solid oral dosage forms, they are the aspects which can affect product purity, strength, drug release, and stability. Potential CQAs can be ascertained based on product knowledge and process understanding. For present dosage form, assay, drug dissolution, floating lag time, and total floating time were determined as drug product CQAs A quality risk assessment of formulation components was executed using FMEA approach using which failure modes can be prioritized based on their seriousness of consequences, frequency and ease of detection [24-26] The results of FMEA are represented in Table 2 in the form of risk priority numbers (RPNs) which can be used to rank the risk. It is calculated as mentioned below: RPN= 5 4 3 2 1 O 5 4 3 2 1 S 5 4 3 2 1 × × D (1)
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[Summary: This page defines the Quality Target Product Profile (QTPP) for DPM gastroretentive floating tablets, focusing on dosage form, route of administration, strength, and stability. It also presents a risk assessment using Failure Mode Effect Analysis (FMEA) to identify Critical Quality Attributes (CQAs) and their potential failure modes, calculating Risk Priority Numbers (RPNs).]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 384 Where O is the occurrence probability ranked as 5 (frequent), 4 (probable), 3 (50% chance of occurrence), 2 (remote), 1 (unlikely to occur); S is the severity of effect which a given failure mode can cause – ranked as 5 (severe), 4 (critical), 3 (moderate), 2 (minor) and 1 (no effect); D is the detectability which is ranked as 5 (hard to detect), 4 (remotely detectable), 3 (moderately detectable), 2 (highly detectable), and 1 (easily detectable) Table 1: QTPP of DPM gastroretentive floating tablets QTPP element Target Justification Dosage form Controlled release gastroretentive floating tablets Tablet because of ease of administration and patient compliance Gastroretentive floating because of higher solubility of DPM at acidic pH and therefore better bioavailability after administration and minimizing dosing frequency Route of administration Oral Dosage form designed to be administered orally Dosage strength 150 mg Commonly acceptable strength and other market formulation available for similar strength* Stability Short term stability of accelerated condition at 40°C/75% RH and long‑term condition (24 months) at 25 ° C/60% RH Minimum time period (3 M and 6 M) decided to study stability of optimum formulation Container closure system Suitable container closure system to achieve the target shelf‑life and to ensure tablet integrity during shipping HDPE bottles with CR (child resistant) caps and PVC‑Alu Blisters are selected to ensure quality up to target shelf life *Persantin ® PL 150 mg (SR capsules), Pytazen ® SR 150 mg (SR tablets). QTPP: Quality target product profile, DPM: Dipyridamole Table 2: Risk assessment by FMEA analysis and RPN scores for various factors affecting CQAs Formulation component/ parameter Potential failure mode Potential effect(s) of failure S Potential causes or root of failure O Detectability method or control D RPN CQAs affected Weight variation Less weight or overweight tablets Variation in therapeutic dose 5 Machine failure, operator’s error 3 Weighing balance, weight check at regular interval 1 15 Assay, Uniformity of dosage units Hardness Inadequate hardness Drug release and higher friability 5 Machine failure, operator’s error, selection of excipients 3 Hardness testing, friability testing 1 15 Drug dissolution Powder flow Inadequate flow Weight variation, hardness variation 5 Inappropriate selection of process and excipients 1 Carr’s index, Hausner’s ratio 1 5 Assay of tablets, Uniformity of dosage units Amount of release rate controlling polymer(s) Improper concentraton Drug release 5 Improper concentration 5 Dissolution 2 50 Dissolution, total floating time Ratio of rate controlling polymer(s) Improper concentration Drug release 5 Improper concentration 5 Dissolution 2 50 Dissolution, total floating time Packaging configuration Inappropriate to protect drug product from environmental and transportational variables Stability 5 Improper selection of packaging material 3 Assay, dissolution, hardness 2 30 Assay, dissolution RPN: ≥40‑ high risk, ≥20‑<40‑ medium risk, <20‑ low risk. RPNs: Risk priority mumbers, CQAs: Critical quality attributes
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[Summary: This page details the preparation of DPM gastroretentive floating tablets, including mixing DPM with polymers, sodium bicarbonate, crospovidone, and lactose, followed by lubrication, slugging, milling, and compression. A 3^2 full factorial design is described, with polymer ratio and content as independent variables, and assay and drug release as dependent variables.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 385 Preparation of DPM gastroretentive floating tablets DPM (30% w/w) was mixed with required quantity and type of polymer (as per design), sodium bicarbonate (7% w/w), crospovidone (polyplasdone XL) (10% w/w), and filler (Lactose monohydrate) co-sifted through 30 mesh sieve (ASTM). Co-sifted material was further mixed in laboratory blender for 15 min. The resultant blend was further lubricated with 60 mesh (ASTM) passed magnesium stearate (0.5% w/w) in laboratory blender for 5 min. The lubricated blend was slugged using 21 × 11 mm capsule shaped punches on 17 station compression machine (Cadmach CMB 4-MT). The slugs were further milled using 1.2 mm sieve using multimill at medium speed, knives forward setting. Milled material was again lubricated with 60 mesh (ASTM) passed magnesium stearate (0.5% w/w) in laboratory blender for 5 min. The resultant blend was free flowing and further compressed using 12 mm round standard concave punch sets at 500 mg target weight. In the present formulation, sodium bicarbonate was used to generate carbon dioxide to increase buoyancy and crospovidone as swelling agent [27] as well as to increase hydration capacity [28] of tablets. The levels of sodium bicarbonate and crospovidone were fixed at 7% w/w and 10% w/w respectively Full factorial design A 3 2 full factorial design was selected in optimization of the formulation. In the present investigation, ratio of PGR and K 4 M (X 1) and total content of both rate controlling polymers (%w/w) (X 2) were selected as independent variables. The assay, floating lag time, % drug release at 1 h (Q 1), 4 h (Q 4), 8 h (Q 8), and 12 h (Q 12) were selected as dependent variables to define design space. Additional responses measured were total floating time and swelling index. The experimental design with corresponding compositions is outlined in Tables 3 and 4. Ratio of PGR:K 4 M was studied at 0:1 (−1), 0.5:0.5 (0) and 1:0 (+1) while total content of single or both polymers (as per design) was studied at 20% w/w (−1), 30% w/w (0) and 40% w/w (+1) of total tablet weight. In case of two independent variables, first order model in terms of coded variables [29] is described as: Y=b 0 +b 1 X 1+b 2 X 2 (2) Where Y is the dependent variable, b 0 is the intercept whereas b 1 and b 2 are the estimated coefficients for the factors X 1 and X 2, respectively. The main effect (X 1 and X 2) represents the average result of changing OFAT from its low to high value. Experiment sequence was generated and randomized using Design Expert ® Ver.9.0.0.7 (Stat-Ease Inc., Minneapolis, MN 55413) software to avoid any bias. Table 5 lists studied responses and their constraints Statistical analysis The statistical analysis of factorial design batches was performed by Design Expert ® Ver.9.0.0.7 (Stat-Ease Inc., Minneapolis, MN 55413) software. All statistical analyses regarding DOE (Design of Experiment) batches were performed using the same software. Response surface plots, overlaid contour plots were generated using the same software Physical characterization of the tablets The prepared tablets were tested for appearance, weight variation, thickness, hardness, and % friability. Weight variation was performed on 20 tablets of each batch using Mettler Toledo electronic balance. Tablet thickness and hardness were performed using Mitutoyo vernier calliper and Erweka hardness tester, respectively. % friability was measured on total 14 tablets of each batch using Inweka friability tester for 100 revolutions at 25 rpm In vitro buoyancy study The in vitro buoyancy was characterized by floating lag time and total floating time. The test was performed using USP Table 3: Formulation variables and their levels for 32 full factorial design Batch code # X 1 (PGR:K 4 M ratio) X 2 (% polymer content)* OB 1 0 0 OB 2 1 1 OB 3 0 0 OB 4 0 −1 OB 5 −1 1 OB 6 1 0 OB 7 −1 −1 OB 8 −1 0 OB 9 0 1 OB 10 1 −1 # Each batch also contains 30% w/w dipyridamole, 10% w/w crospovidone, 7% w/w sodium bicarbonate, 1% w/w magnesium stearate and quantity sufficient of filler (lactose monohydrate) to make tablet weight 500 mg. *% polymer content includes total content (% w/w) of single or both polymers (PGR and K 4 M) of total tablet weight. PGR: PanExcea™ GR Table 4: Translation of coded levels into actual values of independent variables Coded levels Actual values X 1 (PGR:K 4 M ratio) X 2 (% polymer content) −1 0:1 20 0 0.5:0.5 30 1 1:0 40 PGR: PanExcea™ GR
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[Summary: This page outlines the methods for physical characterization of the tablets, including tests for weight variation, thickness, hardness, and friability. It describes the in vitro buoyancy study to determine floating lag time and total floating time. The assay procedure for tablets using UV/VIS spectrophotometry is detailed, along with the in vitro drug release study and swelling index determination.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 386 type II Paddle apparatus using 900 ml of 0.1 N HCl at paddle rotation of 50 RPM at 37±0.5°C. The time required for tablet to rise to surface of dissolution medium after drop into flask and duration of time the tablet constantly float on dissolution medium were noted as floating lag time and total floating time, respectively ( n = 6) Assay of tablets Preparation of standard solution Transfer accurately weighed quantity of about 28 mg of DPM working standard to a 50 mL volumetric flask. Add about 40 ml of 0.1 N HCl and sonicate to dissolve. Cool to room temperature. Make volume up to the mark with 0.1 N HCl and mix to prepare stock solution of working standard. Pipette out 4 ml of stock solution into another 50 ml volumetric flask and make volume up to the mark with 0.1 N HCl. Measure absorbance at 405 nm using 10 mm cell, against 0.1 N HCl as a blank on double beam ultraviolet visible (UV/VIS) spectrophotometer (Shimadzu UV-1800) Preparation of sample solution Find out average weight of 20 tablets and crush to make fine powder. Mix the powder and transfer accurately weighed quantity of powder equivalent to 750 mg DPM into 250 ml volumetric flask. Add about 170 ml 0.1 N HCl into a volumetric flask and sonicate for 30 min with intermittent shaking. Dilute up to mark with 0.1 N HCl. Centrifuge resultant suspension at 3000 rpm for 10 min. Then, pipette out 3 ml supernatant solution into 200 ml volumetric flask and dilute up to the mark with 0.1 N HCl. Measure absorbance at 405 nm using 10 mm cell, against 0.1 N HCl as a blank on double beam UV/VIS spectrophotometer (Shimadzu UV-1800) Assay of tablets can be calculated using formula mentioned in equation (3): % Assay of DPM tablets = AT AS SW 50 4 50 250 TW 200 3 Potency 100 AW L × × × × × × C C 100 × (3) Where: AT = Absorbance of test sample AS = Absorbance of standard SW = Weight of standard TW = Weight of test sample AW = Average weight of 20 tablets LC = Label claim Potency= %purity of working standard (on as is basis) In vitro drug release study The in vitro drug release study was performed using USP Type II (Paddle type) dissolution apparatus (Electrolab) using 900 ml 0.1 N HCl at paddle rotation of 50 rpm at 37±0.5°C. The aliquots were autosampled at predetermined time intervals for up to 12 h and replaced with fresh medium. The samples were filtered through 0.45 µ Millipore Millex HV PVDF filter, suitably diluted and analyzed at 405 nm using 10 mm cell, against 0.1 N HCl as a blank on double beam UV/VIS spectrophotometer (Shimadzu UV-1800) Determination of Swelling index (Sw) Swelling studies were conducted using Electrolab dissolution apparatus (USP II Paddle). 50 rpm rotation was applied. Preweighed tablets were immersed in 900 ml of 0.1 N HCl and maintained for 12 h at 37.0 ± 0.5°C. At predetermined time intervals (2,4,8 and 12 hr), the swollen tablets were removed from the media, gently wiped with a tissue paper to remove excess surface droplets and weighed. The swelling index (Sw) was calculated according to the following equation: Swelling index Sw Wt W 0 W 0 ( ) = − (4) Where W 0 is the initial weight of the dry tablet and Wt is the weight of swollen tablet at time t Kinetics of drug release To study drug release mechanism from tablets, various kinetic parameters were obtained by fitting dissolution data Table 5: Studied responses and their constraints Responses (Dependent variables) Constraints (Goal) Remarks Q 1 (% drug released at 1 h) <25% Responses used to define design space Q 4 (% drug released at 4 h) Between 40% and 60% Q 8 (% drug released at 8 h) Between 60% and 80% Q 12 (% drug released at 12 h) ≥80% Assay 95‑105% Floating lag time (sec) As minimum as possible Swelling index (Sw) For information Additional responses to be studied Total floating time (hr) At least 12 h or more
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[Summary: This page describes the kinetics of drug release, using models like zero order, Higuchi, Korsmeyer-Peppas, Weibull, and Peppas-Sahlin. Model selection is based on adjusted R^2 and Akaike Information Criterion (AIC). It also explains thermal characterization using Differential Scanning Calorimetry (DSC) to assess drug-polymer interactions, and related substances estimation.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 387 into zero order model, Higuchi model, Korsmeyer-Peppas model, Weibull model, and Peppas-Sahlin model using DD-solver add-in available for Microsoft Excel which uses nonlinear least-squares curve fitting technique for fitting dissolution models to non-transformed data [30] For Korsmeyer-Peppas model, data were fitted for first 60% drug release. Goodness of fit of each model was evaluated using adjusted R 2 (Correlation coefficient) values because R 2 will always increase as more parameters are included, whereas R 2 adjusted may decrease when overfitting has occurred [24,30] Akaike information criterion (AIC) AIC has been used for years in selecting optimal models. The AIC is dependent on the magnitude of the data as well as the number of data points. It is defined as mentioned below: [30] AIC = n*ln(WSS)+2*p (5) Where n is the number of data points, WSS is the weighted sum of squares, and p is the number of parameters in the model. Model with lower AIC value can be considered a better model when comparing two different models with different number of parameters Thermal characterization (differential scanning calorimetry [DSC] studies) To investigate thermal behavior of pure drug and combination of drug with different ratio of polymers along with other excipients in tablets, DSC of samples was performed using DSC instrument (Pyris 6 DSC, Perkin Elmer). Indium was used as a standard for calibration. Samples including about 2.0 mg pure API, powder of compressed tablets of different batches were placed in hermetically sealed alum pans and scanned at 10°C/min from 30°C to 300°C under nitrogen purge (30 ml/min) Related substances estimation Selected optimized batches were tested for related substances using analytical method reported by Vaghela et al [31] as mentioned briefly in Supplementary 1 Packaging and stability studies The optimized batch tablets were packed in HDPE (highdensity polyethylene) bottle with CR (child resistant) cap and PVC (250 µ)-Alu Blisters. Both packs containing samples were subjected for accelerated (40°C/75% RH) and long term (25°C/60% RH) stability conditions up to 6 months. The samples were withdrawn periodically (0, 90 and 180 days) and evaluated for appearance, hardness, floating lag time, total floating time, assay, and drug dissolution RESULTS AND DISCUSSION QTPP and quality risk assessment by FMEA QTPP was defined based on type of formulation and process selected for the same. QTPP for DPM gastroretentive dosage form is enlisted in Table 1. Based on QTPP, CQAs were determined (drug dissolution, assay, floating lag time, and total floating time) for the same dosage form. Table 3 depicts the formulation factors and their levels which were considered in the design and development of DPM floating matrices. As discussed in literature, factors having RPN ≥40 were considered as high risk, RPN ≥20 to <40 were considered as medium risk, <20 were considered as low risk [32] Weight variation, hardness, and powder flow were identified as less risk factors. Ratio of rate controlling polymer and amount of rate controlling polymer were identified as high-risk factors and therefore studied in detail using DOE to identify optimum levels. Packaging configuration was identified as a moderate risk factor and therefore studied in detail in packaging and stability studies section Physical characterization of tablets All physical parameters were found to be satisfactory. The tablets weighed 500 mg ± 2% had an average diameter of 12.00 ± 0.05 mm, thickness of 5.80 ± 0.20 mm, and hardness of 5-6 kP (kiloponds). % Friability was <0.02 for all batches Effect of factors on the responses Table 6 summarizes effect of polymer ratio and polymer content on various measured responses Buoyancy studies As shown in Table 6, studied formulation variables did not have any significant impact on floating lag time since tablets of all batches were having reasonably very good floating lag time of <1 min. Also except for batch no. OB-10, all batches were having very good floating time of >12 h. This indicates very good floating capacity of all matrices except OB-10. Floating lag time and total floating time did not differ between different polymer ratio and total polymer content. This study ensured that both polymers have sufficient swelling and hydrophilic gel formation capacity which entraps bubbles of carbon dioxide inside the swollen matrix for extended period and hence sufficient floatation in media. Less floating time for OB-10 may be attributed to less polymer content of tablet and hence less swelling as well as rapid erosion of tablet matrix in drug release media. This study also emphasized that if only PGR is to be used as rate controlling hydrophilic polymer without any combination, polymer level should be at least 25% w/w or more to ensure sufficient swelling and floating capacity of tablets.
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[Summary: This page presents the results and discussion, starting with the QTPP and risk assessment. It then analyzes assay results, confirming that polymer ratio and level don't significantly impact tablet assay. In vitro drug release studies are discussed, with ANOVA results and regression coefficients, revealing the effects of polymer ratio and content on drug dissolution.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 388 Assay Results of assay of experimental batches are shown in Table 6. From the data, it can be concluded that neither polymer ratio nor polymer level has any significant impact on assay of tablets. All assay values were found to be well within target range of 95-105% In vitr o drug release studies Results of in vitro drug release studies are mentioned in Table 6. ANOVA results and regression coefficients of measured responses are given in Table 7 From the results shown in Table 6 and 3 D response surface plots shown in Figure 1, it can be concluded that although quadratic effect is seen in case of floating lag time, practically there was no significant impact because all lag time values were found to be <60 s. Furthermore, there was no significant impact on assay of tablets From the response plots and data shown in Table 6, it can be concluded that as % of PGR polymer increased in combination with K 4 M polymer, drug dissolution increased. One of the plausible reasons to explain this phenomenon is greater porosity of PGR polymer. Dissolution data also uncovered greater degree of hydration capacity of PGR polymer in comparision with K 4 M polymer. Due to increased hydration of PGR polymer, it rapidly allows media inside the swollen matrix and allows drug release at faster rate. A similar study was reported in the literature with combination of xanthan gum and guar gum for DPM floating matrix tablets [11] They reported that increased guar gum concentration leads to rapid hydration of matrix and ultimately higher drug release Furthermore, it was ascertained that drug dissolution tended to decrease with increased total polymer content. This phenomenon can be appertained to increased swelling and gelation of diffusion matrix with increased polymer level. This ultimately formed highly viscous swollen gel layer around tablet and decreased drug release. Furthermore, it was noteworthy to study the fact that in present dosage form, as content of rate controlling polymer increases, lactose monohydrate concentration decreases to maintain constant tablet weight. This ultimately led to decreased pore formation and therefore decreased penetration of dissolution medium inside swollen floating matrices with increased polymer content Results of ANOVA revealed that both the factors X 1 and X 2 have a significant impact ( P < 0.05) on all studied time points of drug dissolution. Model was linear with nonsignificant lack of fit at all time points for drug dissolution. The predicted R 2 was in reasonable agreement with adjusted R 2 for all studied time points. Adequate precision values are also >4 which is desirable. Same model can also be utilized to explore the design space. Coefficients of multiple regression analysis as shown in Table 8 revealed that polymer ratio has positive effect (increased drug release) at all dissolution time points, and polymer content has negative effect on drug dissolution Model equations 6-9 for different dissolution time points in terms of coded factors are mentioned below: Q 1 = +21.69+7.38 X 1-11.49 X 2-6.95 X 1 X 2 (Linear with 2 FI) (6) Q 4 = +51.65+10.28 X 1-16.15 X 2 (Linear) (7) Q 8 = +69.82+8.92 X 1-13.83 X 2 (Linear) (8) Q 12 = +82.57+8.67 X 1-10.50 X 2 (Linear) (9) Above equations can be utilized to predict % drug dissolution at respective time points with different levels of factors within studied range Table 6: Matrix of experiments of 3 2 full factorial design and measured responses Batch code X 1 X 2 Floating lag time (sec) a Total floating time (hr) Assay Cumulative % drug release a 1 h (Q 1) 4 h (Q 4) 8 h (Q 8) 12 h (Q 12) OB 1 0 0 15±0.6 >12 98.9 19.45±0.7 50.27±1.2 68.75±1.7 83.42±2.4 OB 2 1 1 35±0.8 >12 99.2 12.42±0.4 45.62±1.0 64.86±1.8 84.46±2.4 OB 3 0 0 20±0.9 >12 100.2 18.52±0.5 51.31±0.8 66.12±1.6 82.43±2.2 OB 4 0 −1 30±0.8 >12 99.5 30.42±0.4 55.46±1.1 78.52±1.6 90.23±2.2 OB 5 −1 1 25±0.8 >12 98.6 10.19±0.5 28.82±1.2 49.23±2.3 61.20±2.1 OB 6 1 0 15±0.7 >12 99.8 24.52±0.4 59.46±0.9 77.82±1.7 92.45±2.1 OB 7 −1 −1 25±0.7 >12 100.1 22.46±0.5 58.49±1.1 72.74±1.9 84.14±2.3 OB 8 −1 0 15±0.9 >12 99.5 12.54±0.7 45.56±1.3 65.74±1.7 79.54±2.1 OB 9 0 1 25±0.8 >12 100.2 13.83±0.2 32.04±1.2 52.73±1.5 65.72±2.3 OB 10 1 −1 30±0.8 <4 99.8 52.50±0.6 89.45±1.2 98.57±1.3 99.99±2.2 X 1: Polymer (PGR:K 4 M) ratio, X 2: Polymer content, a Mean±SD ( n =6). PGR: PanExcea™ GR
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[Summary: This page continues the discussion of in vitro drug release studies, providing model equations for predicting drug dissolution at different time points. It includes a swelling index study, noting the higher swelling with K 4 M compared to PGR. The data are in agreement with dissolution profiles, exhibiting comparable slow drug release.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 389 Swelling index study Swelling index study was performed up to 12 h in 0.1 N HCl media. Results are shown in Figure 2. Batch no. OB-5 was found to have very good swelling index of 2.99 (at 12 h) which indicates higher swelling with K 4 M at concentration of 40% w/w in comparison with swelling index of 2.23 (at 12 h) of PGR at the same concentration (batch no. OB-2). Comparably low swelling index of PGR polymer can also be due to swelling followed by rapid erosion due to rapid polymer chain disentanglement, whereas K 4 M showed slow polymer chain disentanglement and slow drug release profile. The swelling index data are also in good agreement with dissolution data which exhibits comparable slow drug release profile with OB-5 batch. Swelling index of batch no. OB-10 could not be determined due to loss of matrix integrity after 2 h in 0.1 N HCl media. However, dosage form can be manufactured using mixture of both polymers at varying concentrations to achieve optimum swelling as well as desired drug release profile Table 7: ANOVA summary output showing effect of independent factors on measured responses Source Sum of squares Df Mean square F value P value Prob>F PRESS R 2 Adjusted R 2 Predicted R 2 Adequate precision ANOVA results for Q 1 Model‑2 FI 1311.81 3 437.27 25.97 0.0008 514.71 0.9285 0.8928 0.6357 14.540 X 1 326.34 1 326.34 19.39 0.0046 X 2 792.12 1 792.12 47.05 0.0005 X 1 X 2 193.35 1 193.35 11.49 0.0147 Residual 101.01 6 16.83 ‑ ‑ Lack of fit 100.58 5 20.12 46.51 0.1108 ANOVA results for Q 4 Model‑Linear 2199.24 2 1099.62 23.11 0.0008 797.93 0.8685 0.8309 0.6849 13.990 X 1 633.66 1 633.66 13.32 0.0082 X 2 1565.58 1 1565.58 32.90 0.0007 Residual 333.13 7 47.59 ‑ ‑ Lack of fit 332.59 6 55.43 102.50 0.0755 ANOVA results for Q 8 Model‑Linear 1626.20 2 813.10 53.04 <0.0001 254.54 0.9381 0.9204 0.8532 21.224 X 1 477.76 1 477.76 31.16 0.0008 X 2 1148.44 1 1148.44 74.91 <0.0001 Residual 107.31 7 15.33 ‑ ‑ Lack of fit 107.19 6 17.86 142.92 0.0639 ANOVA results for Q 12 Model‑Linear 1112.09 2 556.05 35.95 0.0002 225.69 0.9113 0.8859 0.8151 17.795 X 1 451.01 1 451.01 29.16 0.0010 ‑ ‑ ‑ ‑ ‑ X 2 661.08 1 661.08 42.74 0.0003 ‑ ‑ ‑ ‑ ‑ Residual 108.27 7 15.47 ‑ ‑ ‑ ‑ ‑ ‑ ‑ Lack of fit 107.59 6 17.93 26.20 0.1485 ‑ ‑ ‑ ‑ ‑ 2 FI: 2 factor interaction, Df: Degree of freedom, PRESS: Predicted sum of squares, P value<0.05: Significant term Table 8: Regression coefficients summary Factors Q 1 coefficient Q 4 coefficient Q 8 coefficient Q 12 coefficient Intercept 21.69 51.65 69.82 82.57 X 1 7.38 10.28 8.92 8.67 X 2 −11.49 −16.15 −13.83 −10.50 X 1 X 2 −6.95 * * * *Not applicable
[[[ p. 9 ]]]
[Summary: This page discusses curve fitting and drug release kinetics, comparing models using adjusted R^2 and AIC values. It notes that drug release data for batches with PGR fit the Weibull model, while data for batches with K 4 M are construed well by the Weibull model. The page includes figures showing swelling index data and 3D response surface plots.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 390 Curve fitting and drug release kinetics Results of kinetic modelling of drug release data are mentioned in Table 9. Models were compared for individual batch using their adjusted R 2 value and AIC value. Fittest model data (R 2 adjusted and AIC) are shown in bold letters Although three models namely Korsmeyer-Peppas power law, Weibull and Peppas-Sahlin model displayed good adjusted R 2 value (>0.99), criteria of AIC was applied to select the fittest model for dissolution data to keep analysis independent of number of parameters between models. Models showing lowest AIC value were termed as fittest. From the data, it can be concluded that drug release data of batches containing only PGR as rate controlling polymer showed a good fit to Weibull model up to 30% w/w concentration, i.e., showing parabolic release pattern (β < 1, case 3), [30] whereas drug release from batch containing 40%w/w PGR polymer fitted well to Peppas-Sahlin model and showed Fickian diffusion predominantly over Case II relaxational transport through polymer chains [33] Drug release kinetics of tablets Figure 2: Swelling index data for experimental batches Figure 1: 3 D response surface plots for (a) floating lag time (sec), (b) assay of tablets, (c) % drug dissolved at 1 h, (d) % drug dissolved at 4 h, (e) % drug dissolved at 8 h, and (f) % drug dissolved at 12 h d c b f a e
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[Summary: This page continues the discussion of drug release kinetics, noting that batches containing 0.5:0.5 ratio of both polymers at total 30% w/w showed Weibull type drug release. It presents thermal characterization using DSC, indicating no physicochemical incompatibility between drug-polymer. Graphical optimization of measured responses is also discussed.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 391 containing only K 4 M as a rate controlling polymer (OB 5 and OB 7) are construed well by Weibull model for 20% and 40%w/w polymer content, respectively. Both batches showed parabolic release pattern (β < 1, case 3). OB 8 (30% w/w K 4 M) showed case II relaxational release due to positive value of k 2 [30,34,35] Batches containing 0.5:0.5 ratio of both polymers at total 30% w/w (OB 1 and OB 3) showed Weibull type drug release, whereas drug release kinetics of batches containing 20% w/w (OB 4) and 40% w/w (OB 9) can be best described by Korsmeyer-Peppas power law equation. Both batches exhibited anomalous or non-Fickian transport Thermal characterizaion using DSC Figure 3 shows overlay of DSC thermograms of pure API, tablets containing only PGR as rate controlling polymer, tablets containing only K 4 M as rate controlling polymer and tablets containing both rate controlling polymers. Both the API (DPM) as well as tablets containing different polymers along with DPM exhibited sharp endothermic peak around 168°C which is melting point of DPM. It indicates the absence of any physicochemical incompatibility between drug-polymer and also the absence of change in polymorphic form of drug during manufacturing process. Furthermore, all three tablets exhibited characteristic small sharp endothermic peak around 147°C which is due to dehydration of the monohydrate form of lactose (i.e. loss of crystalline water). This finding was well-anticipated and pretty in-line with DSC studies of different grades of lactose reported in literature [36] Graphical optimization of measured responses (overlay plot) Design Expert ® Ver.9.0.0.7 (Stat-Ease Inc., Minneapolis, MN 55413) has in-built option for graphical optimization which frames “design-space” based on given constraints for measured responses. Based on available data for dissolution studies, “overlay plot” as shown in Figure 4 was obtained Figure 3: Overlay of differential scanning calorimetry thermograms of pure API and tablets containing API with different rate controlling polymers Table 9: Kinetic modeling of drug release data of different DOE batches Batch No. OB 1 OB 2 OB 3 OB 4 OB 5 OB 6 OB 7 OB 8 OB 9 OB 10 Zero order k 0 7.874 7.677 7.968 8.725 5.572 8.864 8.213 7.445 6.011 10.661 R 2 Adjusted 0.8646 0.9366 0.8697 0.7793 0.9554 0.8171 0.7757 0.9112 0.9356 0.3273 AIC 34.3239 30.7702 34.3157 37.3613 25.8421 36.843 37.0947 32.071 28.1751 44.4834 Higuchi kH 24.137 23.188 24.401 27.04 16.763 27.352 25.466 22.605 18.189 34.263 R 2 Adjusted 0.9945 0.9730 0.9917 0.9945 0.9702 0.9938 0.9833 0.9770 0.9840 0.8458 AIC 18.3326 26.4945 20.5599 18.8908 23.8128 19.9369 24.1114 25.3267 21.2315 37.1182 Korsmeyer Peppas kkp 21.597 16.030 21.333 29.730 11.191 27.145 26.181 15.940 13.672 55.585 n 0.566 0.685 0.578 0.464 0.692 0.517 0.508 0.693 0.636 0.292 R 2 Adjusted 0.9921 0.9811 0.9872 0.9991 0.9965 0.9898 0.9769 0.9838 0.9984 0.9853 AIC 14.8283 18.0620 16.8877 6.6563 13.6852 16.8535 19.7351 17.5186 10.2129 20.3050 Weibull α 4.640 7.076 4.761 3.099 9.929 3.629 3.582 6.447 7.862 1.346 β 0.835 1.008 0.860 0.746 0.905 0.852 0.764 0.940 0.850 0.807 R 2 Adjusted 0.9984 0.9942 0.9975 0.9914 0.9990 0.9971 0.9954 0.9976 0.9967 0.9999 AIC 12.6913 19.3849 15.1601 21.7221 7.5884 16.6979 18.1935 14.6233 13.9517 −0.3317 Peppas Sahlin K 1 21.619 −95.004 21.097 31.431 −17.388 27.538 26.265 −232.867 −2.264 62.978 K 2 −1.262 107.715 −1.219 −1.555 27.301 −1.927 −2.056 245.43 15.782 −9.817 m 0.707 0.143 0.734 0.504 0.249 0.671 0.708 0.078 0.303 0.518 R 2 Adjusted 0.9976 0.9966 0.9953 0.9980 0.9970 0.9967 0.9918 1.0000 0.9977 0.9983 AIC 14.7212 16.6168 18.2249 14.2873 12.8144 17.2486 21.0817 −6.8033 12.1407 15.2404 k 0‑Zero order constant, R 2 Adj‑ Adjusted correlation coefficient, AIC: Akaike information criterion, kkP: Korsemeyer Peppas constant, kH: Higuchi constant, α and β ‑ shape parameter for weibull equation, K 1 ‑ constant for Fickian diffusion, K 2 ‑ constant for Case II relaxational mechanism, m ‑ Fickian diffusion exponent. DOE: Design of experiment
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[Summary: This page discusses graphical optimization using Design Expert software to define the design space. Checkpoint batches are used for cross-validation of the DOE model, with bias calculated to assess model reliability. Known and unknown impurities for all optimum batches were found to be less than limits specified by ICH Q 3 B (R 2).]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 392 through graphical optimization. Design space is shown in yellow color. Independent factors with levels selected within design-space yield desired results within given specifications. From the data, batches OB 2 (PGR:K 4 M ratio 1:0, polymer content 40% w/w), OB 3 (PGR:K 4 M ratio 0.5:0.5, polymer content 30% w/w), and OB 7 (PGR:K 4 M ratio 0:1, polymer content 20% w/w) were found to be optimum batches Checkpoint batches and cross-validation of DOE model Three experiments were performed at varying polymer ratio and content at values other than those used in experimental design to check reliability of the model. The experimental values and predicted values for each response were shown in Table 10. Bias or % relative error was calculated for each response as per following equation; [24,37] % Bias= Predicted value-Experimental value Predicted value *100 (10) Figure 4: Overlay plot showing design space for dipyridamole gastroretentive floating tablets From the data, it can be deduced that the equations satisfactorily demonstrate influence of formulation variables on the responses of the study due to fairly good agreement between the predicted and experimental values in all three checkpoint batches and low value of bias. Assay of all checkpoint batches was found to be in the range of 98.5-99.9. Floating lag time was also found to be <30 s for all batches Packaging and stability study The optimized batches exhibited negligible change under stability conditions for parameters such as appearance, hardness, assay, floating lag time, total floating time, related substances, and drug dissolution for both packs (bottles and blisters). Assay of all stability samples was ranged between 98.6% and 99.8%. The similarity factor (f 2) was employed for comparison of dissolution profiles of different stability stations with initial samples. It was found to be >80 for all samples. Known impurities and unknown impurity for all optimum batches were also found to be less than limits specified by ICH Q 3 B (R 2) [38] for initial and stability samples. Thus, it can be concluded that selected batches are stable under both packaging configuration and therefore risk is reduced from medium to low Risk mitigation and control strategy 3 2 full factorial design was utilized to investigate the effect of high-risk independent variables on dissolution to establish the design space. The design space is a multidimensional combination and interaction of input variables and process parameters where all product CQAs are met [21] Risk mitigation and control strategy are based on how quality risk can be minimized based on product and process understanding Table 10: Comparison between experimental and predicted responses (drug dissolution) for checkpoint batches Responses Checkpoint batch Factors (Coded and Actual) Experimental (observed) values Predicted values Bias (%) A (PGR:K 4 M ratio) B (Polymer level) Q 1 1 −0.5 (0.25:0.75) −0.5 (25%w/w) 20.88 21.96 4.92 2 0 (0.50:0.50) −0.2 (28%w/w) 23.21 23.98 3.21 3 0.5 (0.75:0.25) 0.5 (35%w/w) 18.35 17.94 −2.29 Q 4 1 −0.5 (0.25:0.75) −0.5 (25%w/w) 53.85 54.53 1.25 2 0 (0.50:0.50) −0.2 (28%w/w) 55.68 54.87 −1.48 3 0.5 (0.75:0.25) 0.5 (35%w/w) 48.23 48.74 1.05 Q 8 1 −0.5 (0.25:0.75) −0.5 (25%w/w) 72.89 72.23 −0.91 2 0 (0.50:0.50) −0.2 (28%w/w) 72.11 72.58 0.65 3 0.5 (0.75:0.25) 0.5 (35%w/w) 66.92 67.39 0.70 Q 12 1 −0.5 (0.25:0.75) −0.5 (25%w/w) 84.25 83.45 −0.96 2 0 (0.50:0.50) −0.2 (28%w/w) 84.25 84.67 0.50 3 0.5 (0.75:0.25) 0.5 (35%w/w) 81.95 81.67 −0.34
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[Summary: This page discusses risk mitigation and control strategy based on the design space. It concludes that polymer ratio and content have a significant impact on dissolution. The risk for packaging configuration is reduced to low. The page also emphasizes the need for further large-scale trials and includes a figure depicting FMEA analysis.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 393 as well as desired product quality can be achieved within studied design space From the data, it can be concluded that both the high-risk factors (polymer ratio [X 1] and polymer content [X 2]) have a significant impact ( P < 0.05) on all studied dissolution time points (Q 1, Q 4, Q 8 and Q 12). For Q 1, interaction effect was also observed. As the ratio of PGR:K 4 M increases from low (−1) to high (+1) level, % drug dissolution increases for the fixed polymer content. Also from the buoyancy studies and overlay plot, it can be inferred that both the polymers should be effectively utilized in optimum ratio and at corresponding optimum level (mentioned as yellow zone in overlay plot) to achieve desired drug release. Hence, working within this range, risk is reduced to low for both the factors. Risk mitigation strategy for the same is to monitor drug dissolution profile, and all the responses (Q 1, Q 4, Q 8 and Q 12) must be within constraints range For the packaging configuration, identified as moderate risk factor during initial risk assessment, the risk is reduced to low as depicted in respective section (packaging and stability studies). Figure 5 depicts FMEA analysis before and after implementation of control strategy. Furthermore, it is important to note that RPN of all probable moderate to high-risk factors fell below 20 after implementation of control stretegy which put them under low risk. Also further large-scale trials are necessary since currently developed design space was generated based on small scale lab trials which should be justified for use at scale-up and commercial level. In such a way established, design space can be further streamlined and enriched with better product and process understanding gathered throughout the product lifecycle CONCLUSION Although there were tremendous efforts undertaken to develop gastroretentive drug delivery system of DPM to enhance solubility and provide CR over a period, formulation design presented here offers simple, costeffective, easily adoptable and scalable technology for industry. The present investigation describes overall QbD approach with risk identification and assessment using FMEA, formulation optimization using 3 2 full factorial design, kinetic modelling, risk mitigation, and control strategy. The optimized batches were having floating lag time ranging between 20 and 35 s, total floating time of >12 h and exhibited mean drug dissolution at Q 1 between 12.42 and 22.46, Q 4 between 45.62 and 58.49, Q 8 between 64.86 and 72.74, and Q 12 between 84.14 and 84.59. Developed formulation exhibited floating characteristics using both mechanisms CO 2 generation along with significant swelling and expansion capabilities thereby decreasing overall density of dosage form and hence looking to be more promising to exhibit gastroretentive potential in vivo . Furthermore, all high-risk failure modes were successfully shifted to low-risk category after establishment of design space and control strategy. The present formulation also serves as exemplar for triumphant paradigm shift in formulation development from conventional design to experimental design using systematic QbD approach. This investigation also extends scope of successful application of PanExcea™ GR polymer in developing extended release floating tablets of DPM in conjunction with methocel K 4 M premium CR. Although present optimized formulation manifested desired drug release profile in vitro and serves as a potential option to switch from immediate-release (IR) tablets to gastroretentive extended-release (ER) tablets, further pharmacokinetic assessments/clinical studies are essential to demonstrate its efficacy in vivo . The present formulation strategy can also be extended to develop future CR dosage forms of other molecules which can be benefited in terms of solubility, absorption and ultimately increased bioavailability by stomach targeted drug delivery ACKNOWLEDGMENTS Authors are highly thankful to Avantor Performance Materials for providing gift sample of PanExcea™ GR to carry out this research work REFERENCES 1. Shah HP, Prajapati ST , Patel CN. Gastroretentive drug delivery systems: From conception to commercial success. J Crit Rev 2017;4:10-21 2. Bansal S, Beg S, Asthana A, Garg B, Asthana GS, Kapil R, et al . QbD-enabled systematic development of gastroretentive multiple-unit microballoons of itopride hydrochloride. Drug Deliv 2014;7544:1-15 3. Derendorf H, Estes KS. The Significance of Optimised Formulation for Dipyridamole in Stroke Risk Reduction, US: Neurological Disease; 2007 Figure 5: Failure mode effect analysis analysis of formulation factors depicting respective RPN of failure modes before and after application of risk mitigation and control strategy
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[Summary: This page concludes that the formulation design offers a simple, cost-effective, and scalable technology for gastroretentive drug delivery of DPM. It summarizes the QbD approach, optimized batches, and floating characteristics. The formulation is promising for in vivo gastroretentive potential. The authors acknowledge Avantor Performance Materials.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 394 4. Benjamin E, Blaha M, Chiuve S, Cushman M, Das S, Deo R, et al . Heart disease and stroke statistics. Circulation 2017;135:e 146-603 5. Boehringer Ingelheim. Persantine Tablets Pack Insert. USFDA. Available from: https://www.accessdata.fda gov/drugsatfda docs/label/2005/012836 s 057 lbl.pdf. [Last accessed on 2017 Apr 20] 6. Boehringer Ingelheim. Aggrenox Pack Insert. USFDA. Available from: http://www.docs.boehringer-ingelheim com/PrescribingInformation/PIs/Aggrenox Caps/ Aggrenox.pdf. [Last accessed on 2017 Apr 22] 7. Williams DA. Foye’s Principles of Medicinal Chemistry. 7 th ed. New York, NY: Lippincott William & Wilkins, Wolter Kluwer Business; 2013 8. Charman WN, Porter JH, Mithani S, Dressman JB. Physicochemical and Physiological mechanisms for the effects of food on drug absorption: The role of Lipids and pH. J Pharm Sci 1997;86:269-82 9. Russell TL, Berardi RR, Barnett JL, O’Sullivan T, Wagner JG, Dressman JB. pH-related changes in the absorption of dipyridamole in the elderly. Pharm Res 1994;11:136-43 10. Zhou R, Moench P, Heran C, Lu X, Mathias N, Faria TN, et al . pH-dependent dissolution in vitro and absorption in vivo of weakly basic drugs: Development of a canine model. Pharm Res 2005;22:188-92 11. Patel VF, Patel NM. Statistical evaluation of influence of xanthan gum and guar gum blends on dipyridamole release from floating matrix tablets. Drug Dev Ind Pharm 2007;33:327-34 12. Patel VF, Patel NM. Statistical evaluation of influence of viscosity and content of polymer on dipyridamole release from floating matrix tablets: A technical note. AAPS PharmSciTech 2007;8:E 140-4 13. Patel VF, Patel NM. Self correcting monolithic floating matrix tablets of dipyridamole: Influence of formulation variables. Indian J Pharm Sci 2007;69:219-25 14. Jiang H, Tian R, Hu W, Jia Y, Yuan P, Wang J, et al. Formulation and evaluation of gastroretentive floating drug delivery system of dipyridamole. Drug Dev Ind Pharm 2014;41:674-80 15. Li Z, Xu H, Li S, Li Q, Zhang W, Ye T , et al. A novel gastro-floating multiparticulate system for dipyridamole (DIP) based on a porous and low-density matrix core: In vitro and in vivo evaluation. Int J Pharm 2014;461:540-8 16. Zhang Z, Peng B, Yang X, Wang C, Sun G, Pan W. Design and evaluation of a novel floating osmotic pump system. J Pharm Pharm Sci 2009;12:129-37 17. Bansal S, Beg S, Garg B, Asthana A, Asthana GS, Singh B. QbD-oriented development and characterization of effervescent floating-bioadhesive tablets of cefuroxime axetil. AAPS PharmSciTech 2015;17:1086-99 18. Wen X, Nokhodchi A, Rajabi-Siahboomi A. Oral extended release hydrophilic matrices: Formulation and design. In: Wen H, Park K, editors. Oral Controlled Release Formulation Design and Drug Delivery: Theory to Practice. 1 st ed. Hoboken: John Wiley & Sons Inc.; 2010. p. 95-6 19. Pilgaonkar PS, Rustomjee MT, Gandhi AS. Fiber Rich Fraction of Trigonella Foenum-Graceum Seeds and Its Use as a Pharmaceutical Excipient. WO 2005/04921 A 2; 2004 20. Pilgaonkar PS, Rustomjee MT, Gandhi AS, Bhumra VS. Fiber Rich Fraction of Trigonella Foenum-Graceum Seeds and Its Use as a Pharmaceutical Excipient. US 9295643 B 2; 2016 21. International Conference on Harmonization. Q 8(R 2): Pharmaceutical Development, ICH Harmon Tripart Guideline, August; 2009 22. Yu LX, Amidon G, Khan MA, Hoag SW, Polli J, Raju GK, et al. Understanding pharmaceutical quality by design. AAPS J 2014;16:771-83 23. Lionberger RA, Lee SL, Lee L, Raw A, Yu LX. Quality by design: Concepts for ANDAs. AAPS J 2008;10:268-76 24. Vora C, Patadia R, Mittal K, Mashru R. Risk based approach for design and optimization of stomach specific delivery of rifampicin. Int J Pharm 2013;455:169-81 25. Fahmy R, Kona R, Dandu R, Xie W, Claycamp G, Hoag SW. Quality by design I: Application of failure mode effect analysis (FMEA) and Plackett-Burman design of experiments in the identification of “main factors” in the formulation and process design space for roller-compacted ciprofloxacin hydrochloride immediate-release tablets. AAPS PharmSciTech 2012;13:1243-54 26. Patadia R, Vora C, Mittal K, Mashru RC. Quality by design empowered development and optimisation of time-controlled pulsatile release platform formulation employing compression coating technology. AAPS PharmSciTech 2017;18:1213-27 27. Arza RA, Gonugunta CS, Veerareddy PR. Formulation and evaluation of swellable and floating gastroretentive ciprofloxacin hydrochloride tablets. AAPS PharmSciTech 2009;10:220-6 28. Pharmaenfo. Crospovidone. Pharmaenfo. Available from: http://www. pharmaenfo.com/Excipients/ excipientDetail/Crospovidone. [Last accessed on 2017 Apr 23] 29. Myers RH, Montgomery DC, Anderson-Cook CM. Introduction. Response Surface Methodology: Process and Product Optimization using Designed Experiments. 3 rd ed. Hoboken, New Jersey: John Wiley & Sons Inc.; 2009. p. 22 30. Zhang Y, Huo M, Zhou J, Zou A, Li W, Yao C, et al. DDSolver: An add-in program for modeling and comparison of drug dissolution profiles. AAPS J 2010;12:263-71 31. Vaghela BK, Rao SS, Reddy PS. Development and validation of a stability indicating RP-LC method for the estimation of process related impurities and degradation products of dipyridamole retard capsules. Int J Pharm Pharm Sci 2012;4:615-22 32. Hiyama Y, Asada R, Okazaki K, Ookochi K, Kikoshi M,
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[Summary: This page lists references for the study, acknowledging sources and related research. It also includes supplementary information regarding the estimation of related substances, detailing the analytical method, mobile phases, procedure, and chromatographic system used to determine impurity levels in the optimized batches.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 395 Koide T, et al. Quality Overall Summary Mock P 2 (Description Examples); 2009 33. Peppas NA, Sahlin JJ. A simple equation for the description of solute release. III. Coupling of diffusion and relaxation. Int J Pharm 1989;5 7 :169-72 34. Papadopoulou V, Kosmidis K, Vlachou M, Macheras P. On the use of the Weibull function for the discernment of drug release mechanisms. Int J Pharm 2006;309:44-50 35. Ritger PL, Peppas NA. A simple equation for description of solute release I. Fickian and non-fickian release from non-swellable devices in the form of slabs, spheres, cylinders or discs. J Control Release 1987;5:23-36 36. Moolchandani V, Augsburger LL, Gupta A, Khan M, Langridge J, Hoag SW. Characterization and selection of suitable grades of lactose as functional fillers for capsule filling: Part 1. Drug Dev Ind Pharm 2014;9045:1-12 37. Vora C, Patadia R, Mittal K. Risk based approach for design and optimization of site specific delivery of isoniazid. J Pharm Invest 2014;4 5 :249 38. International Conference on Harmonisation. Q 3 B (R 2): Impurities in New Drug Products. ICH Harmon Tripart Guidel, June 12; 2006. DOI: 10.1017/ CBO 9781107415324.004 Source of Support: Nil. Conflict of Interest: None declared SUPPLEMENTARY 1 Related Substances Estimation Selected optimized batches were tested for related substances using following analytical method reported by Vaghela et al [1] : Mobile Phase A: 0.007 M potassium dihydrogen phosphate buffer, pH adjusted to 7.0 with 5%w/w sodium hydroxide solution. Mobile Phase B: Methanol Procedure Mixture of methanol and 0.01 M potassium dihydrogen phosphate buffer, pH adjusted to 3.0 with ortho-phosphoric acid in the ratio of 60:40 v/v was used as diluent. A system suitability solution of Dipyridamole and known impurities was prepared using diluent mixture at concentration of 1.6 mg/ml (1600 ppm) and 3.2 µg/ml (3.2 ppm) respectively. Working standard solution was prepared using Dipyridamole USP and diluent mixture at final concentration of 8 µg/ml (8 ppm). Find out average weight of 20 tablets and crush to make fine powder. Mix the powder and transfer accurately weighed quantity of powder equivalent to 80 mg Dipyridamole into 50 ml volumetric flask. Dilute suitably using diluent mixture and centrifuge the mixture to get resultant supernatant (sample solution) having Dipyridamole concentration of about 1.6 mg/ml (1600 ppm). Chromatographic system Column: Inertsil® ODS-2, symmetry C 18 (150 mm x 4.6 mm) 5 µm UV detector: 295 nm Flow rate: 1 ml/min Injection volume: 10 µl Column temperature: 45˚C Gradient programme: Time (min) Mobile phase A (%) Mobile phase B (%) 0 50 50 4 50 50 25 5 95 28 5 95 30 50 50 35 50 50
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[Summary: This page concludes the supplementary information on related substances estimation, providing formulas for calculating the percentage of known and unknown impurities. It defines the variables used in the formulas and includes a reference to the method used for estimation.]
Shah, et al .: QbD-based optimization of dipyridamole gastroretentive floating tablets Asian Journal of Pharmaceutic s • Apr-Jun 2017 (Suppl) • 11 (2) | S 396 Disregard any peak due to placebo and diluent mixture Calculate % of known impurity and unknown impurity as per following formula (1) and (2) respectively: % of known impurity= 5 5 50 100 100 50 50 100 × × × × × × × AT SW P AW AS TW LC RRF (1) % of unknown impurity= 5 5 50 100 100 50 50 100 × × × × × × × AU SW P AW AS TW LC (2) Where: AT= known impurity peak area in test sample injection AU= unknown impurity peak area in test sample injection AS= Dipyridamole peak area in standard injection SW= Weight of Dipyridamole for standard preparation in mg TW= Weight of Dipyridamole tablet powder taken in mg P= Dipyridamole potency on as is basis AW= Average weight of 20 tablets LC= Lable claim RRF= Relative response factor of each known impurity % of total impurities = sum of % of all known and unknown impurities REFERENCE 1. Vaghela BK, Rao SS, Reddy PS. Development and validation of a stability indicating RP-LC method for the estimation of process related impurities and degradation products of dipyridamole retard capsules. Int J Pharm Pharm Sci 2012;4(1):615–22.
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